CNC Hot Wire Cutter From Scanners

October 19, 2009 by Mike Szczys 29 Comments

hot-wire-cutter-from-scanners

[Raul] built a CNC hot wire cutter that he uses for cutting shapes out of foam. His device uses two flat bed scanners to provide two planes of motion. One scanner arm has the foam mounted on it and provides the Y-axis movement. The other scanner has the hot wire mounted on it and provides the X-axis movement. The cutting wire is mounted on a flexed bow made from heavy gauge coat hanger wire.

He tapped into the logic board of one scanner to gain access to the motor movements. The other is connected through a couple of H-bridges. Both are controlled by an Atmel AVR ATmega128 which in turn takes its commands from a connection with a computer printer port. A python program uses vector graphic files in SVG format and traces the outline for cutting.

We’ve got a video of this in action after the break. At our request, [Raul] took some time to post a set of pictures and make comments on them. Thanks for the hard work and great job! Continue reading “CNC Hot Wire Cutter From Scanners” →

CNC Router On The Way

October 14, 2009 by Jakob Griffith 13 Comments

[vimeo http://vimeo.com/7019823%5D

We love CNC hacks, so when [Jonny] sent in his nearly complete CNC router we were ecstatic. There are only a couple of posts thus far, and it takes some digging, but its pretty easy to understand his mindset and overall plan while making the CNC. It currently has full 3 axis movement and he replaced the previously dinky Harbor Freight Dremel with a much more powerful DeWalt that even Tim Taylor would be proud of. Software side of things he uses a combination of EMC2 and their collection of open source CAM codes. The project is coming along nicely and more updates are promised. Check out some more videos after the break. Continue reading “CNC Router On The Way” →

Machining Gets Wet And Wild

October 1, 2009 by Devlin Thyne 24 Comments

Electromachining

[Tyler] has had his electrochemical machining hack up for a while now. His final version uses a pump to move electrolyte out through the etching head and onto the workpiece. This keeps fresh electrolyte in the etching region and clears out the insoluble material. We see how this could be attached to a CNC system and used to etch PCBs without the use of a special inkjet printer, toner transfer, or laser etching machine.

[thanks Ian]

Pick-and-place Lego Prototyping

September 30, 2009 by Mike Szczys 11 Comments

[youtube=http://www.youtube.com/watch?v=Ps59Hj9RIG0]

[Ned] tipped us off about his project for a class at Carnegie Mellon. Utilizing a Denso 6-AOF robotic arm they have built a rapid prototyping machine that uses Lego as the building material. LDraw, the open standard Lego CAD program, is used to build a model which is then translated into MATLAB files that the robotic arm can use for placement commands. Right now pieces need to be placed on a template for the robot to find and pick up.

It’s great that Lego pieces are used because they are readily available and inexpensive, but this type of precision robot makes the project unattainable for most tinkerers. Still, the concept is interesting and we could see an end goal being a more widely available machine. It’s not too much of a leap to image a RepRap type machine that takes internal measurements of a circuit board and the components, calculates inside case dimensions, then builds a prototype enclosure from common Lego pieces.

Pong On Your Wrist

September 28, 2009 by Mike Szczys 25 Comments

[John] wanted to take a pong clock and put it in a wristwatch form factor. Take an afternoon and pour over his detailed build logs. This multi-year project is done with meticulous cleanliness that makes us jealous. He’s milled the case and buttons himself, achieving a professional look that equals or surpasses the quality of some commercially available “gaming” watches. The project centers around an OLED display driven by a TI MSP430F2013 processor. Don’t miss the video after the break covering prototyping, PCB work, case milling, and the watch in action. Currently, this is the third generation of development but with a project this exciting, are you ever really finished? Continue reading “Pong On Your Wrist” →

RepRap Milling Machine

September 19, 2009 by Jake W 18 Comments

three axis cnc robot with vacuum attachment

[Chris] liked Cartesian RepRap idea so much that he decided to design his master’s diploma project around it. Though it uses most of the same parts as the RepRap (even the PCBs), [Chris] has adapted it so it does milling rather than 3D printing. Most of the parts (such as the stepper motors) were harvested from old inkjet printers and typewriters. The thee-axis CNC machine can already etch and carve styrofoam at an impressively high resolution. To deal with all of the debris that comes with milling, a vacuum attachment (shown attached) was created. [Chris] is considering adapting it so it can work with wood and aluminum as well. Best of all, it uses standard G-code files, just like the RepRap. A publication by [Chris] on the project is also available through his website. No plans to release a kit have been announced yet, but we’ll wait and see. If any commenter knows of an open source CNC milling machine available as a kit, feel free to post a link to it below.

Drilling Precise Grids

September 9, 2009 by Mike Szczys 13 Comments

precision_hole_drilling

Drilling precise grids without a CNC machine can be tough to pull off. [Ookseer] has come up with a nifty method for dilling aligned holes with a drill press. He uses a right-angle jig on a Dremel drill press with stacks of business cards as spacers. The same number of cards is added between the substrate and the jig to space each new hole evenly. This method comes in handy when drilling grids in an enclosure for speakers, temperature sensors, or for an aesthetically pleasing design.