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Hackaday Links: July 13, 2025

There’s interesting news out of Wyoming, where a coal mine was opened this week. But the fact that it’s the first new coal mine in 50 years isn’t the big news — it’s the mine’s abundance of rare earth elements that’s grabbing the headlines. As we’ve pointed out before, rare earth elements aren’t actually all that rare, they’re just widely distributed through the Earth’s crust, making them difficult to recover. But there are places where the concentration of rare earth metals like neodymium, dysprosium, scandium, and terbium is slightly higher than normal, making recovery a little less of a challenge. The Brook Mine outside of Sheridan, Wyoming is one such place, at least according to a Preliminary Economic Assessment performed by Ramaco Resources, the mining company that’s developing the deposit.

The PEA states that up to 1,200 tons of rare earth oxides will be produced a year, mainly from the “carbonaceous claystones and shales located above and below the coal seams.” That sounds like good news to us for a couple of reasons. First, clays and shales are relatively soft rocks, making it less energy- and time-intensive to recover massive amounts of raw material than it would be for harder rock types. But the fact that the rare earth elements aren’t locked inside the coal is what’s really exciting. If the REEs were in the coal itself, that would present something similar to the “gasoline problem” we’ve discussed before. Crude oil is a mixture of different hydrocarbons, so if you need one fraction, like diesel, but not another, like gasoline, perhaps because you’ve switched to electric vehicles, tough luck — the refining process still produces as much gasoline as the crude contains. In this case, it seems like the coal trapped between the REE-bearing layers is the primary economic driver for the mine, but if in the future the coal isn’t needed, the REEs could perhaps be harvested and the coal simply left behind to be buried in the ground whence it came.

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From The Ashes: Coal Ash May Offer Rich Source Of Rare Earth Elements

For most of history, the world got along fine without the rare earth elements. We knew they existed, we knew they weren’t really all that rare, and we really didn’t have much use for them — until we discovered just how useful they are and made ourselves absolutely dependent on them, to the point where not having them would literally grind the world to a halt.

This dependency has spurred a search for caches of rare earth elements in the strangest of places, from muddy sediments on the sea floor to asteroids. But there’s one potential source that’s much closer to home: coal ash waste. According to a study from the University of Texas Austin, the 5 gigatonnes of coal ash produced in the United States between 1950 and 2021 might contain as much as $8.4 billion worth of REEYSc — that’s the 16 lanthanide rare earth elements plus yttrium and scandium, transition metals that aren’t strictly rare earths but are geologically associated with them and useful in many of the same ways. Continue reading “From The Ashes: Coal Ash May Offer Rich Source Of Rare Earth Elements”

The Diablo Canyon NPP in California. This thermal plant uses once-through cooling. (Credit: Doc Searls)

US DOE Sets New Nuclear Energy Targets

To tackle the growing electrification of devices, we’ll need to deploy more generation to the grid. The US Department of Energy (DOE) has unveiled a new target to triple nuclear generating capacity by 2050.

Using a combination of existing Generation III+ reactor designs, upcoming small modular and micro reactors, and “legislation like the ADVANCE Act that streamlines regulatory processes,” DOE plans to add 35 gigawatt (GW) of generating capacity by 2035 and an additional 15 GW installed per year by 2040 to hit a total capacity of 200 GW of clean, green atom power by 2050.

According to the DOE, 100 GW of nuclear power was deployed in the 1970s and 1980s, so this isn’t an entirely unprecedented scale up of nuclear, although it won’t happen overnight. One of the advantages of renewables over nuclear is the lower cost and better public perception — but a combination of technologies will create a more robust grid than an “all of your eggs in one basket” approach. Vehicle to grid storage, geothermal, solar, wind, and yes, nuclear will all have their place at the clean energy table.

If you want to know more about siting nuclear on old coal plants, we covered DOE’s report on the matter as well as some efforts to build a fusion reactor on a decommissioned coal site as well.

You Got Fusion In My Coal Plant!

While coal was predominant in the past for energy generation, plants are shutting down worldwide to improve air quality and because they aren’t cost-competitive. It’s possible that idle infrastructure could be put to good use with fusion instead.

While we’ve yet to see a fusion reactor capable of generating electricity, Type One Energy, the Tennessee Valley Authority, and Oak Ridge National Lab have announced they’re evaluating the recently-closed Bull Run Fossil Plant in Oak Ridge, Tennessee as a site for a nuclear fusion reactor. One of the main advantages for siting any new generation source on top of an old one is the ability to reuse the existing transmission infrastructure to get any generated power to the grid. Overhead satellite view of a coal-fired power plant next to a heat map showing the suitability of terrain in the region for siting a nuclear power plant

Don’t get too excited as it sounds like this is yet another prototype reactor that will be the proof-of-concept before construction of a reactor that can produce commercial power for the grid. While ambitious, the amount of investment by government entities like the Department of Energy and the state of Tennessee (>$55 million) seems to indicate they aren’t just blowing smoke.

If any of this seems familiar, you might be thinking of the Department of Energy’s report on placing advanced fission reactors on old coal sites. A little fuzzy on the difference between a stellarator and a tokamak? Checkout this explainer on some of the different ways to (non-explosively) do fusion on Earth.

Overhead satellite view of a coal-fired power plant next to a heat map showing the suitability of terrain in the region for siting a nuclear power plant

Coal To Nuclear Transition To Decarbonize The Grid

We love big projects here at Hackaday, and one of the biggest underway is the decarbonization of the electric grid. The US Department of Energy (DOE) recently published a report (PDF) on how placing nuclear reactors on coal plant sites in the US could help us get closer to the zero carbon grid of our dreams.

After evaluating both operating and recently retired coal-fired plants in the US, the researchers determined that around 80% of medium and large coal plants would be good candidates for coal to nuclear (C2N). Up to 263 GWe could be installed at over 315 different sites around the country which would be more than the 145 GWe expected to go offline as the remaining coal plants in the country shut down. Siting nuclear reactors at these existing sites could reduce installation costs 15-35% while also providing jobs for workers in the area who might otherwise be displaced when the coal plants shut down. Local greenhouse gas emissions (GHG) could drop up to 86% along with a significant drop in other air pollutants which would be another win for the fenceline communities living and working around these coal plants.

Nuclear power is certainly not without its drawbacks, but new reactor designs like TerraPower’s Natrium promise lower costs than current light water reactor designs while also being able to reuse the spent fuel from our current nuclear fleet. TerraPower is developing the first C2N project in the US at the Naughton Power Plant in Kemmerer, Wyoming.

We’ve recently covered Cogeneration and District Heating which would get a boost from more nuclear power, but, if that’s too grounded for you, might we suggest Space-Based Solar Power?

Reducing Carbon Emissions With Coal

It might seem like a paradox, but coal might hold the answer to solving carbon emission problems. The key isn’t burning it, but creating it using carbon dioxide from the atmosphere.  While this has always been possible in theory, high temperatures make it difficult in practice. However, a recent paper in Nature Communications shows how a special liquid metal electrocatalyst can convert the gas into a solid form of carbon suitable for, among other things, making high-quality capacitor electrodes. The process — you can see more about it in the video below — works at room temperatures.

It isn’t that hard to extract carbon dioxide from the air, the problem is what to do with it. Storing it as a gas or a liquid is inefficient and expensive, while converting it to a solid makes it much easier to store or even reuse for practical applications.

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Hackaday Visits The Electric City

Much to the chagrin of local historians, the city of Scranton, Pennsylvania is today best known as the setting for the American version of The Office. But while the exploits of Dunder Mifflin’s best and brightest might make for a good Netflix binge, there’s a lot more to the historic city than the fictional paper company. From its beginnings as a major supplier of anthracite coal to the introduction of America’s first electrically operated trolley system on its streets, Scranton earned its nickname “The Electric City” by being a major technological hub from the Industrial Revolution through to the Second World War.

Today, the mines and furnaces of Scranton lie silent but not forgotten. In the 1980’s, the city started turning what remained of their industrial sites into historic landmarks and museums with the help of State and Federal grants. I recently got a chance to tour some of these locations, and came away very impressed. They’re an exceptional look into the early technology and processes which helped turn America into an industrial juggernaut.

While no substitute for visiting these museums and parks for yourself, hopefully the following images and descriptions will give you an idea of what kind of attractions await visitors to the modern day Electric City.

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