Bolt-On Clog Detection For Your 3D Printer

May 19, 2020 by Tom Nardi 19 Comments

Desktop 3D printing technology has improved by leaps and bounds over the last few years, but they can still be finicky beasts. Part of this is because the consumer-level machines generally don’t offer much in the way of instrumentation. If the filament runs out or the hotend clogs up and stops extruding, the vast majority of printers will keep humming along with nothing to show for it.

Looking to prevent the heartache of a half-finished print, [Elite Worm] has been working on a very clever filament detector that can be retrofitted to your 3D printer with a minimum of fuss. The design, at least in its current form, doesn’t actually interface with the printer beyond latching onto the part cooling fan as a convenient source of DC power. Filament simply passes through it on the way to the extruder, and should it stop moving while the fan is still running (indicating that the machine should be printing), it will sound the alarm.

Inside the handy device is a Digispark ATtiny85 microcontroller, a 128 x 32 I2C OLED display, a buzzer, an LED, and a photoresistor. An ingenious 3D printed mechanism grabs the filament on its way through to the extruder, and uses this movement to alternately block and unblock the path between the LED and photoresistor. If the microcontroller doesn’t see the telltale pulse after a few minutes, it knows that something has gone wrong.

In the video after the break, [Elite Worm] fits the device to his Prusa i3 MK2, but it should work on essentially any 3D printer if you can find a convenient place to mount it. Keep a close eye out during the video for our favorite part of the whole build, using the neck of a latex party balloon to add a little traction to the wheels of the filament sensor. Brilliant.

Incidentally, Prusa tried to tackle jam detection optically on the i3 MK3 but ended up deleting the feature on the subsequent MK3S since the system proved unreliable with some filaments. The official line is that jams are so infrequent with high-quality filament that the printer doesn’t need it, but it does seem like an odd omission when even the cheapest paper printer on the market still beeps at you when things have run afoul.

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Aladdin Lamp Shoots Flames With A Snap Of Your Fingers

May 13, 2020 by Moritz v. Sivers 4 Comments

Despite their dangers, even Marie Kondo would not convince us to abandon flamethrower projects because they literally spark joy in us. To make this flame shooting Aladdin lamp [YeleLabs] just used a 3D printer and some basic electronics.

The lamp body consists of two 3D-printed halves held together by neodymium magnets. They house a 400 kV spark generator, a fuel pump plus tank, and a 18650 Li-ion battery. The fuel pump is actually a 3 V air pump but it can also pump liquids at low pressure. As fuel [YeleLabs] used rubbing alcohol that they mixed with boric acid to give the flame a greenish tint. The blue base at the bottom of the lamp houses the triggering mechanism which magically lights up the lamp when you snap your fingers. This is achieved by a KY-038 microphone module and KY-019 relay module connected to a Digispark ATTiny85 microcontroller. When the microphone signal is above a certain threshold the relay module will simultaneously switch on the spark generator and fuel pump for 150 ms.

Although they proclaim that the device is a hand sanitizer it is probably safer to stick to using soap. The project still goes on the list of cool flamethrower props right next to the flame shooting Jack-o-Lantern.

Video after the break.

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DIY Rubber Ducky Is As Cheap As Its Namesake

September 17, 2018 by Tom Nardi 26 Comments

The “Rubber Ducky” by Hak5 is a very powerful tool that lets the user perform rapid keystroke injection attacks, which is basically a fancy way of saying the device can type fast. Capable of entering text at over 1000 WPM, Mavis Beacon’s got nothing on this $45 gadget. Within just a few seconds of plugging it in, a properly programmed script can do all sorts of damage. Just think of all the havoc that can be caused by an attacker typing in commands on the local machine, and now image they are also the Flash.

But unless you’re a professional pentester, $45 might be a bit more than you’re looking to spend. Luckily for the budget conscious hackers out there, [Tomas C] has posted a guide on using open source software to create a DIY version of Hak5’s tool for $3 a pop. At that cost, you don’t even have to bother recovering the things when you deploy them; just hold on tight to your balaclava and make a run for it.

The hardware side of this hack is the Attiny85-based Digispark, clones of which can be had for as low as $1.50 USD depending on how long your willing to wait on the shipping from China. Even the official ones are only $8, though as of the time of this writing are not currently available. Encapsulating the thing in black shrink tubing prevents it from shorting out, and as an added bonus, gives it that legit hacker look. Of course, it wouldn’t be much of a hack if you could just buy one of these little guys and install the Rubber Ducky firmware on it.

In an effort to make it easier to use, the official Rubber Ducky runs scripts written in a BASIC-like scripting language. [Tomas C] used a tool called duck2spark by [Marcus Mengs], which lets you take a Rubber Ducky script (which have been released by Hak5 as open source) and compile it into a binary for flashing to the Digispark.

Not quite as convenient as just copying the script to the original Ducky’s microSD card, but what do you want for less than 1/10th the original’s price? Like we’ve seen in previous DIY builds inspired by Hak5 products, the trade-off is often cost for ease of use.

[Thanks to Javier for the tip.]

Simple RC To USB Interface

July 24, 2018 by Tom Nardi 17 Comments

With the radio control hobby arguably larger now than it ever has been in the past, there’s a growing demand for high-fidelity PC simulators. Whether you want to be able to “fly” when it’s raining out or you just want to practice your moves before taking that expensive quadcopter up for real, a good simulator on your computer is the next best thing. But the simulator won’t do you much good if it doesn’t feel the same; you really need to hook your normal RC transmitter up to the computer for the best experience.

[Patricio] writes in to share with us his simple hack for interfacing his RC hardware to his computer over USB. Rather than plugging the transmitter into the computer, his approach allows the receiver to mimic a USB joystick. Not only is this more convenient since you can use the simulator without wires, but it will make sure that the minutiae of your radio hardware (such as response lag) is represented in the simulation.

The setup is actually very simple. [Patricio] used the ATtiny85 based Digispark development board because it’s what he had on hand, but the principle would be the same on other microcontrollers. Simply connect the various channels from the RC receiver to the digital input pins. RC receivers are 5 VDC and draw very little current, so it’s even possible to power the whole arrangement from the USB port.

On the software side, the Arduino sketch does about what you expect. It loops through listening for PWM signals on the input pins, and maps that to USB joystick position information. The current code only supports three channels for a simple airplane setup (X and Y for joystick, plus throttle), but it should be easy enough to follow along and add more channels if you needed them for more complex aircraft.

For more information on the intricacies of RC transmitter and receiver interaction, check out this fascinating research on receiver latency.

Unlocking 12V Quick Charge On A USB Power Bank

March 4, 2017 by Anool Mahidharia 16 Comments

[Robert Nixdorf] frequently needs to use this high-end audio recorder, but it sucks dry a set of eight AA batteries in just a few hours. Obviously a longer lasting solution was required, and he started scouring the web looking for an answer. He bought a Quick Charge power bank and then hacked a Digispark to negotiate with the power bank to provide 12V output to Quick Charge his audio recorder.

Qualcomm’s Quick Charge system is designed to provide increased output voltages to reduce charging time in QC compatible devices such as mobile phones powered by their Snapdragon range of SoC’s. Depending on how the end-point negotiates with the charger, either 5V, 9V or 12V outputs are supported.

You can dig into the details in Qualcomm’s Quick Charge Patent [PDF] which shows how the system works. Quite simply, the voltage provided by the charger depends on the signals set on the D+ and D- data pins during the initial handshaking phase. [Robert] found it easy to get his QC charger to provide the required voltage by using a 3V3 voltage regulator and a resistive divider. But a more permanent solution would be needed if he wanted to use it on the field.

His parts bin revealed a Digispark board and he set about hacking it. He isolated the VUSB from the rest of his board since it would get pulled up to 12V when in use. And then replaced the existing 5V regulator with a 3V3 one. This required several bodges which he has documented on his blog. Some simple code flashed on the ATtiny85 handles all of the handshaking and sets up 12V output to run his audio recorder. A single charge on the power bank now lasts him almost 12 hours, so he’s pretty satisfied with the hack.

Quick Charge is currently at version 4 and supports USB-C and USB-PD hardware such as cables and connectors. But it seems using USB-C hardware outside of the current USB-C specifications is deprecated, with reports suggesting Google is asking OEM’s not to use Quick Charge but stick to USB-PD. Let’s hope this gets settled one way or another soon.

Thanks, [Frank] for the tip.

Another Desktop LED Xmas Tree!

December 18, 2016 by Rich Hawkes 7 Comments

We love it when someone takes inspiration from one of our posts and comes up with their own twist on it. [Matthew] liked one builds he saw on Hackaday so much, he built his own LED desktop Xmas tree!

[Matthew] was inspired by [designer2k2]’s DIY desktop Xmas tree that was posted in October. To get started, he found a set of concentric WS2812 rings over on Ali Express. The five rings total 93 LEDs, plus a single WS2812 for the top of the tree. He also got a laser cut tree model from Thingiverse and had it cut, combining the LED rings with the tree in the final product

The whole thing running on a Digispark USB Development Board from DigiStump, the same as the original project. There aren’t many details in the video, but [Matthew] has put links to where he got the rings and the tree, the laser cutting service, a link to the DigiStump website as well as a link to [designer2k2]’s original tree project. There’s no source code yet, but [Matthew] says a link to it is coming along with some more pictures.

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Just In Time For Christmas! A DIY Desktop LED Tree

October 30, 2016 by Rich Hawkes 18 Comments

Okay, we haven’t even hit Halloween yet, but if you’re planning some kind of holiday project, now’s a good time to start ordering your parts, especially if you’re designing your own PCB. While there’s no PCB involved, [designer2k2] built a desktop “hollow” Christmas tree using some WS2812 RGB LEDs controlled by a microcontroller and powered by USB.

The board running [designer2k2]’s project is a Digispark, a USB powered board by Digistump which contains an ATtiny85. The LEDs, four different sized NeoPixel rings, plus a single pixel for the top, are connected together using some solid wire which makes for a very cool look. The code that runs on the ATtiny is the part that really makes this tree. The code cycles through colors and some light chaser effects, as well as a mode that shows a green tree with some white lights. The whole project is topped off by a routine that spells “XMAS” as you look at the tree from the top down.

We’ve seen some other Christmas tree hacks over the years controlled by various things, but this one is a fairly simple, cool design. [Designer2k2] also released the code for the tree and I’m sure a lot of us could come up with some more light designs.

Check out the video after the break:

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