MIT Demonstrates Fully 3D Printed, Active Electronic Components

February 19, 2025 by Donald Papp 26 Comments

One can 3D print with conductive filament, and therefore plausibly create passive components like resistors. But what about active components, which typically require semiconductors? Researchers at MIT demonstrate working concepts for a resettable fuse and logic gates, completely 3D printed and semiconductor-free.

Now just to be absolutely clear — these are still just proofs of concept. To say they are big and perform poorly compared to their semiconductor equivalents would be an understatement. But they do work, and they are 100% 3D printed active electronic components, using commercially-available filament.

How does one make a working resettable fuse and transistor out of such stuff? By harnessing thermal expansion, essentially.

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RGB LED Display Simply Solves The Ping-Pong Ball Problem

January 30, 2025 by Donald Papp 19 Comments

A few years ago [Brian McCafferty] created a nice big RGB LED panel in a poster frame that aimed to be easy to move, program, and display. We’d like to draw particular attention to one of his construction methods. On the software end of things there are multiple ways to get images onto a DIY RGB panel, but his assembly technique is worth keeping in mind.

The diameter of ping pong balls is a mismatch for the spacing of LEDs on a strip. The solution? A bit of force.

The technique we want to highlight is not the fact that he used table tennis balls as the diffusers, but rather the particular manner in which he used them. As diffusers, ping-pong balls are economical and they’re effective. But you know what else they are? An inconvenient size!

An LED strip with 30 LEDs per meter puts individual LEDs about 33 mm apart. A regulation ping-pong ball is 40 mm in diameter, making them just a wee bit too big to fit nicely. We’ve seen projects avoid this problem with modular frames that optimize spacing and layout. But [Brian]’s solution was simply to use force.

Observing that ping-pong balls don’t put up much of a fight and the size mismatch was relatively small, he just shoved those (slightly squashy) 40 mm globes into 33 mm spacing. It actually looks… perfectly fine!

We suspect that this method doesn’t scale indefinitely. Probably large displays like this 1200 pixel wall are not the right place to force a square peg into a round hole, but it sure seemed to hit the spot for his poster-sized display. Watch it in action in the video below, or see additional details on the project’s GitHub repository.

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Turning A Lada Into An EV With 50 Cordless Drills, Because Why Not?

January 1, 2025 by Donald Papp 47 Comments

[Garage 54] is no stranger to vehicle-related projects of the “because why not?” variety, and their latest is using 50 cordless drills combined into a monstrous mega-motor to turn a gutted (and extended) Lada into an electric vehicle (EV).

Doing this leans on some of [Garage 54]’s earlier projects, such as replacing the aforementioned Lada’s engine block with a frame containing sixteen chainsaws. That means they don’t need to start completely from scratch, and have a frame design that can drop into the vehicle once the “engine” is constructed.

Fifty cordless drills won’t set any efficiency records for EV engines, but it’s got a certain style.

Here’s what’s in the new engine: each of the drills has its chuck replaced with an aluminum pulley, and belts connect each group of drills to an output shaft. Ideally, every drill motor would run at the same time and at exactly the same speed, but one works with what they have. [Garage 54] originally worked to synchronize the drills by interfacing to each drill’s motor control board, but eventually opted to simply bypass all controls and power each drill’s motor directly from the batteries. Initial tests are done by touching bare cable ends with a turned-away face and squinted eyes, but we expect “Just A Big Switch” to end up in the final assembly.

It looks wild and we can think of more than a few inefficiencies present in a system like this, but the output shaft does turn and torque is being transferred, so the next step is interfacing to the car’s factory gearbox.

If it powers the car in any meaningful way, that Lada might very well become the world’s most gloriously hacked-together EV. And hey, if the power output of the EV motor is disappointing, you can just make your own.

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Hacker Tools, Hacked Tools

December 14, 2024 by Elliot Williams 3 Comments

We just love a good DIY tool project, and more so when it’s something that we can actually use cobbled together from stuff in our closet, or hacked out of cheap “toys”. This week we saw both a superb Pi Pico-based logic analyzer and yet another software frontend for the RTL-SDR dongle, and they both had us thinking of how good we have it.

If you don’t already have a logic analyzer, or if you have one of those super-cheap 8-channel jobbies, it might be worth your while to check out the Pico firmware simply because it gets you 24 channels, which is more than you’ll ever need™. At the low price of $4, maybe a little more if you need to add level shifters to the circuit to allow for 5 V inputs, you could do a lot worse for less than the price of a fancy sweet coffee beverage.

And the RTL dongle; don’t get us started on this marvel of radio hacking. If you vaguely have interest in RF, it’s the most amazing bargain, and ever-improving software just keeps adding functionality. The post above adds HTML5 support for the RTL-SDR, allowing you to drive it with code you host on a web page, which makes the entire experience not only cheap, but painless. Talk about a gateway drug! If you don’t have an RTL-SDR, just go out and buy one. Trust me.

What both of these hacker tools have in common, of course, is good support by a bunch of free and open software that makes them do what they do. This software enables a very simple piece of hardware to carry out what used to be high-end lab equipment functions, for almost nothing. This has an amazing democratizing effect, and paves the way for the next generation of projects and hackers. I can’t think of a better way to spend $20.

Tis The Season

December 7, 2024 by Elliot Williams 16 Comments

’Tis the season for soldering! At least at my house. My son and I made some fairly LED-laden gifts for the immediate relatives last year, and he’s got the blinky bug. We were brainstorming what we could make this year, and his response was “I don’t care, but it needs to have lots of LEDs”.

It’s also the season for reverse engineering, apparently, because we’re using a string of WS2812-alike “fairy lights”. These are actually really neat, they look good and are relatively cheap. It’s a string of RGB LEDs with drivers, each dipped in epoxy, and run on a common three-enameled-wire bus. Unlike WS2812s, which pass the data on to the next unit in the line and then display them with a latching pulse at the end of a sequence, these LED drivers seem to count how many RGB packets have been sent down the wire, and only respond to their own number.

This means that if you cut up a string of 200 LEDs, it behaves like a string of 200 WS2812s. But if you cut say 10 LEDs off the string, where you cut them matters. If you cut it off the front of the string, you only have to send 10 color packets. If you cut them off the other end, you need to send 290 dummy packets before they even start listening. Bizarre, but ’tis the season for bizarre hacks.

And finally, ’tis the season for first steps into “software architecture”. Which is to say that my son is appreciating functions for the first time in his life. Controlling one LED is easy, but making a light show is about two more abstraction layers on top of that. We’ve been having fun making them dim, twinkle, and chase so far. We only have two more weekends, though, and we don’t have a final light show figured out yet, but after all, ’tis the season for last minute present hacking.

A light grey background with white and black line drawings of three different bicycles on one page and three different tire levers and three different valve covers for bikes on the other.

A Beautifully Illustrated Guide To Making

November 10, 2024 by Navarre Bartz 13 Comments

If you’ve ever been wondering what you should make next, it can be a daunting task to decide with the firehose of inspiration coming straight from the series of tubes that makeup the World Wide Web. Perhaps a more curated digital catalog of projects would help?

Featuring “1000 Useful Things to Make,” [NODE]’s Make it Yourself is a beautifully-illustrated catalog of open source and DIY projects spanning a number of domains including camping gear, furniture, music, and maker tools. Each image is a link to the original project and there’s a handy icon by each denoting what skills are needed, such as sewing or 3D printing.

If you haven’t seen [NODE]’s work before, he uses line art to illustrate his projects and has given all of these projects the same treatment on the (virtual) page with credits to the original creators in the footnotes. We hope a future edition will include tractors and houses to truly rival the Sears catalog of yore, but it’s hard to complain when we already have so many projects we could choose to build.

Many of the projects may seem familiar, if slightly fancier when illustrated in line art, like the Ploopy headphones, this retro audio player, or the Keybon adaptive macro pad.

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DIY Core Rope Memory Z80 Demonstrator Generating A Fibonacci Sequence

October 16, 2024 by Dave Rowntree 14 Comments

We’ve seen a few retro products using core rope memory, such as telephone autodiallers. Obviously, we’ve covered the Apollo program computers, but we don’t think we’ve seen a complete and functional DIY computer using core rope memory for program storage until now. [P-lab] presents their take on the technology using it to store the program for a Z80-based microprocessor demoboard, built entirely through-hole on a large chunk of veroboard.

For the uninitiated, core rope memory is a simple form of ROM where each core represents a bit in the data word. Each wire represents a single program location. Passing a wire through the core sets the corresponding bit to a logic 1, else 0. These wires are excited with an AC waveform, which is coupled to the cores that host a wire, passing along the signal to a pickup coil. This forms an array of rudimentary transformers. All that is needed is a rectifier/detector to create a stable logic signal to feed onto the data bus.

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