Nissan Leaf Zooms By with 110KW power after Inverter swap and hack

Open Source Hot Rod Mod Gives More Power To EV Owners

September 20, 2021 by Ryan Flowers 42 Comments

Meet [Daniel Öster]. [Daniel] is a self-professed petrolhead. In other words, he’s a hot rodder who can’t leave well enough alone. Just because he’s driving a 2012 Nissan Leaf doesn’t mean he isn’t looking for a bit more kick. Having already upgraded the battery, [Daniel] turned his attention to upgrading the 80KW inverter. Not only was [Daniel] successful, but the work has been documented and the Open Source code made available on GitHub. Part of [Daniel]’s mission is to open up otherwise closed ecosystems and make EV hacking and repair approachable by mere mortals.

To get an extra 50hp, [Daniel] could have just swapped in the 110KW drivetrain from a 2018 or newer Leaf, but a less expensive route of swapping in only the 110KW inverter was chosen. By changing out just the inverter, the modification becomes more affordable for others to do. [Daniel] expertly documents how the new 110KW inverter has to be matched to the existing motor by setting a resolver correction value in the inverter.

Swapping Connectors for the new Inverter — Not for the faint of heart, the inverter swap requires changing connectors to a later style.

Cutting into the wiring harness of a vehicle that one is still making payments on is an exercise reserved for only the most dedicated modders, but a change in connectors between 2012 and 2018 made it necessary. The only tools needed were wire cutters, a soldering iron, heat shrink, and perhaps some liquid courage.

Although the hack was successful, no performance gains were had initially, because the CAN bus signal going to the inverter never told it to provide more than the original 80KW. A CAN bus Man In The Middle attack was done by adding a CAN bridge device that listens to traffic on the CAN bus and bends it to [Daniel]’s will. By multiplying the KW signal by 1.3, the 80KW signal becomes 110KW, and full Ludicrous Speed is achieved! Excellent gains in 0-100kph times are seen, but [Daniel] isn’t done. His next hack will be to put in a 160KW inverter for even more go-pedal madness.

Be sure to watch the introduction video below the break. You might also be interested in Nissan Leaf hacks we’ve featured previously such as retrofitting a fast charging port, salvaging batteries from wrecks, and partly resolving serious charging flaws.

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Recycling Will Be Key To The Electric Vehicle Future

July 15, 2021 by Lewin Day 113 Comments

Electric vehicles have become a mainstay in the global automotive marketplace, taking on their gasoline rivals and steadily chewing out their own slice of market share, year after year. Government mandates to end the sale of polluting internal combustion engine vehicles and subsidies on cleaner cars promise to conspire to create an electric vehicle boom.

The result should be much cleaner air, as generating electricity in even the dirtiest power plants is far cleaner and more efficient than millions of individual engines puttering about the place. However, if the electric car is to reign supreme, they’ll need to be built in ever greater numbers. To do that is going to take huge amounts of certain materials that can be expensive and sometimes in very limited supply. Thus, to help support the EV boom, recycling of these materials may come to play a very important role.

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Electric Land Speed Racing Can Be Lightning Fast

July 8, 2021 by Lewin Day 4 Comments

Land speed racing is a pursuit of ultimate speed above all else. Most cars typically run on huge, flat salt pans, and racers run flat out for miles in a straight line, attempting to push their machines to the limit. Like most motorsports, the history of land speed racing has traditionally been centred around internal combustion, but electric racers have long been out there chasing land speed records as well.

The Need For Speed

At the most famous land speed trials, such as Bonneville’s Speed Week, speed runs take place over miles and miles of open salt, with timing traps along the way to determine competitor’s speeds. These tracks are long enough that acceleration is of little concern, which is of great benefit to electric runners. Additionally, only one or two runs is required to set a record. This means that heavy batteries aren’t always needed, as the distance a competitor must travel is short, and even if the batteries are heavy, it doesn’t excessively affect top speed.

With an eye to that, land speed competitors in electric classes are typically classified into weight classes. This is due to the fact that bigger, heavier battery packs can deliver more current, and thus potentially have a performance advantage over lighter vehicles. Thus, typical classes run by most salt flats competitions involve the E1 class, which allows for vehicles under 1100 lbs, the E2 class, for vehicles up to 2200 lbs, and the E3 class, which is for anything 2200 lbs and above. The FIA also publish their own set of classes, again separated by weight, though to a much more granular degree.

Procedures for setting records vary depending on the venue and the record in question. Local records at salt venues like El Mirage can typically be broken with a single run faster than the standing record, while Bonneville Speed Week competitors must set a higher average speed across two runs on two consecutive days. FIA records differ again, and are perhaps the most stringent, requiring competitors to set a faster average across two runs in opposite directions, set within an hour of each other, to attempt to minimise the effect of wind on the result. Things can sometimes get confusing, as many FIA records, for example, are set at the Bonneville salt flats, but not actually in Speed Week competition or by Speed Week rules. Continue reading “Electric Land Speed Racing Can Be Lightning Fast” →

Retrofitting Fast Charging To A Nissan Leaf EV

June 28, 2021 by Lewin Day 21 Comments

Electric cars have been around for a while now, and thus they’re starting to get chopped up and modded just like any other car. [Daniel Öster] is one such person doing the work, and recently posted his efforts to retrofit fast charging to an base-model Nissan Leaf that didn’t ship with the feature.

[Daniel] uses special high-voltage insulated tools when working on EVs for safety.

It’s an involved swap, requiring the substitution of several parts and surgery on the wiring loom. Cost of components was just 700 euros but the swap required 20 hours of labor. The vehicle in question is an early model Leaf that was already fitted with an upgraded 40 kWh battery, and the owner desired an upgrade to CHAdeMO fast charging to better use the larger pack.

The swap required the power distribution unit to be replaced, and the CHAdeMO port to be installed in the front of the car. The vehicle control module (VCM) also had to be opened in order to run a wire to a relay to activate the fast charging subsystem. Finally, wires had to be spliced to get everything to play nicely between the car and the fast charger.

[Daniel] had the benefit of quality forum resources and a Nissan Leaf that already had CHAdeMO to reference, which helped a lot. At the end of the day, the fast charger worked first time, much to [Daniel]’s relief. We’ve featured his work before, too. Video after the break.

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Electric Vehicles Could Be The Grid Storage Solution We’ve Been Dreaming Of

June 7, 2021 by Lewin Day 157 Comments

As nation states grapple with the spectre of environmental and economic losses due to climate change, we’ve seen an ever greater push towards renewable energy sources to replace heavier polluters like coal and natural gas. One key drawback of these sources has always been their intermittent availability, spurring interest in energy storage technologies that can operate at the grid level.

With the rise in distributed energy generation with options like home solar power, there’s been similar interest in the idea of distributed home battery storage. However, homeowners can be reluctant to make investments in expensive batteries that take years to pay themselves off in energy savings. But what if they had a giant battery already, just sitting outside in the driveway? Could electric vehicles become a useful source of grid power storage? As it turns out, Ford wants to make their electric trucks double as grid storage batteries for your home.

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Hackaday Links: June 6, 2021

June 6, 2021 by Dan Maloney 12 Comments

There are a bunch of newly minted millionaires this week, after it was announced that Stack OverFlow would be acquired for $1.8 billion by European tech investment firm Prosus. While not exactly a household name, Prosus is a big player in the Chinese tech scene, where it has about a 30% stake in Chinese internet company Tencent. They trimmed their holdings in the company a bit recently, raising $15 billion in cash, which we assume will be used to fund the SO purchase. As with all such changes, there’s considerable angst out in the community about how this could impact everyone’s favorite coding help site. The SO leadership are all adamant that nothing will change, but only time will tell.

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Electric Vehicles Do Battle On Pikes Peak

May 27, 2021 by Lewin Day 61 Comments

When we think of electric cars, more often than not we’re drawn to the environmental benefits and the smooth quiet commuter drives they’re so ideally suited for. However, EVs can also offer screaming performance, most notably due to their instant-on torque that gives them a big boost over internal combustion vehicles.

In recent years, this has led to a variety of independent and manufacturer-supported efforts taking on some of motorsport’s classic events. Today, we’re looking at a handful of recent entries that have tackled one of the most gruelling events in motorsport – the Pikes Peak International Hillclimb. Continue reading “Electric Vehicles Do Battle On Pikes Peak” →