These Small PCBs Are Made For Model Rocketry

February 24, 2018 by Donald Papp 18 Comments

Model rocketry hobbyists are familiar with the need to roll their own solutions when putting high-tech features into rockets, and a desire to include a microcontroller in a rocket while still keeping things flexible and modular is what led [concretedog] to design a system using 22 mm diameter stackable PCBs designed to easily fit inside rocket bodies. The system uses a couple of 2 mm threaded rods for robust mounting and provides an ATTiny85 microcontroller, power control, and an optional small prototyping area. Making self-contained modular sleds that fit easily into rocket bodies (or any tube with a roughly one-inch inner diameter) is much easier as a result.

The original goal was to ease the prototyping of microcontroller-driven functions like delayed ignition or altimeter triggers in small Estes rockets, but [concretedog] felt there were probably other uses for the boards as well and made the design files available on GitHub. (Thanks!)

We have seen stackable PCBs for rocketry before with the amazingly polished M3 Avionics project, but [concretedog]’s design is much more accessible to some hobbyist-level tinkering; especially since the ATTiny85 can be programmed using the Arduino IDE and the boards themselves are just an order from OSH Park away.

[via Dangerous Prototypes Blog]

What’s Coming In KiCad Version 5

February 10, 2018 by Brian Benchoff 89 Comments

Way back in the day, at least five years ago, if you wanted to design a printed circuit board your best option was Eagle. Now, Eagle is an Autodesk property, the licensing model has changed (although there’s still a free version, people) and the Open Source EDA suite KiCad is getting better and better. New developers are contributing to the project, and by some measures, KiCad is now the most popular tool to develop Open Source hardware.

At FOSDEM last week, [Wayne Stambaugh], project lead of KiCad laid out what features are due in the upcoming release of version 5. KiCad just keeps improving, and these new features are really killer features that will make everyone (unjustly) annoyed with Eagle’s new licensing very happy.

Although recent versions of KiCad have made improvements to the way part and footprint libraries are handled, the big upcoming change is that footprint libraries will be installed locally. The Github plugin for library management — a good idea in theory — is no longer the default. Spice simulation is also coming to KiCad. The best demo of the upcoming Spice integration is this relatively old video demonstrating how KiCad turns a schematic into graphs of voltage and current.

The biggest news, however, is the new ability to import Eagle projects. [Wayne] demoed this live on stage, importing an Eagle board and schematic of an Arduino Mega and turning it into a KiCad board and schematic in a matter of seconds. It’s not quite perfect yet, but it’s close and very, very good.

There are, of course, other fancy features that make designing schematics and PCBs easier. Eeschema is getting a better configuration dialog, improved bus and wire dragging, and improved junction handling. Pcbnew is getting rounded rectangle and complex pad shape support, direct export to STEP files, and you’ll soon be able to update the board from the schematic without updating the netlist file. Read that last feature again, slowly. It’s the best news we’ve ever heard.

Additionally, this is one of the rare times you get to hear [Wayne] speak. This means the argument over the pronunciation of KiCad is over. It’s ‘Key-CAD‘ not ‘Kai-CAD‘. You can check out the entirety of [Wayne]’s State of the KiCad talk below.

Continue reading “What’s Coming In KiCad Version 5” →

Improved Perfboard For Surface Mount Parts

January 9, 2018 by Brian Benchoff 26 Comments

Look through the last two decades of electronics project built on perfboard, and you’ll notice a trend. Perfboard is designed for through-hole parts, but ever more frequently, the parts we need are only available as surface mount devices. What does this mean for the future of all those protoboard, veroboard, and tagboard designs? It’s not good, but fortunately, there may be an answer. It’s perfboard designed for mounting SOICs, SOTs, and other surface mount devices.

Perfboard is an extremely simple concept. Most through-hole electronic components are built around 0.1″ or 2.54 mm spacing between pins. Yes, there are exceptions, but you can always bend the middle pin of a transistor and put it in a hole. SMT devices are different. You can’t really bend the pins, and the pin pitch is too small for the 0.1″ holes in traditional perfboard.

[electronic_eel] is changing that game up with his own design for perfboard. This perfboard has the traditional 0.1″ holes, but there are SMD pads sprinkled about between these holes. The result is being able to solder SOIC, SOT23-6, SOT23 and SOT363 devices directly to a board alongside 0603 and 0805 devices. Connect everything with a few beads of solder and you have a functional circuit made out of surface mount devices on something that’s still compatible with the old protoboard designs.

This isn’t the first time we’ve seen a new type of protoboard make it into production. A few years ago, Perf+, a bizarre ‘bus-based’ protoboard solution came onto the scene, although that wasn’t really designed for SMD parts. While [electronic_eel] doesn’t have any plans to sell his protoboard, the files are available, and you can easily design your own small piece of perfboard.

Friday Hack Chat: The State Of KiCad

January 3, 2018 by Brian Benchoff 47 Comments

KiCad is twenty-five years old — like most PCB design software — and right now it’s the best Open Source tool to lay out your circuits, plop down a few resistors, and create a PCB from scratch. Over the last few years, a lot of people have been turning to KiCad to design some very impressive boards, something no doubt related to the fact that KiCad is free in both the beer and speech senses.

Join us this Friday for Hack Chat, we’re talking all about KiCad. If you have grievances or praise to heave onto the developers, this is the place to do it. Our guest for this week’s Hack Chat will be Wayne Stambaugh, project lead for KiCad. Among other things, Wayne is responsible for leading the KiCad product roadmap and he’s also one of the authors of the CvPcb Reference Manual

During this Hack Chat, we’ll discuss current and future features in everyone’s favorite Open Source EDA suite. This is a great chance to make suggestions and put forth wish list items. Wondering if KiCad is pronounced ‘Kai-CAD’ or ‘Key-CAD’? It’s the latter, but don’t let that stop you from asking Wayne to change that.

Items up for discussion include:

The new features on the 2018 roadmap
What’s happened in KiCad since the last KiCad Hack Chat
What goes on under the hood, and why should you never trust the autorouter?
Where do you turn when you’re just starting out in KiCad?

If you have something you’d like to ask the KiCad devs, make sure to add it to our discussion sheet. To do that, just leave a comment on the Hack Chat Event Page.

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This Hack Chat is going down Friday, January 5th at noon, Pacific time. Time Zones got you down? Here’s a handy countdown timer!

Click that speech bubble to the left, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.

Exporting Eagle Libraries To FOSS Tools

December 21, 2017 by Brian Benchoff 39 Comments

Since Autodesk’s acquisition, Eagle has been making waves in the community. The de facto standard for Open Hardware PCB design is now getting push-and-shove routing, a button that flips the board over to the back (genius!), integration with Fusion360, automated 3D renderings of components, and a bunch of other neat tools. However, Eagle is not without its warts, and there is a desire to port those innumerable Eagle board layouts and libraries to other PCB design packages. This tool does just that.

The tool is an extension of pcb-rnd, a FOSS tool for circuit board editing, and this update massively extends support for Eagle boards and libraries. As an example, [VK5HSE] loaded up an Eagle .brd file of a transceiver, selected a pin header, and exported that component to a KiCad library. It worked the first time. For another experiment, the ever popular TV-B-Gone .brd file was exported directly to pcb-rnd. This is a mostly complete solution for Eagle to KiCad, Eagle to Autotrax, and Eagle to gEDA PCB, with a few minimal caveats relating to copper pours and silkscreen — nothing that can’t be dealt with if you’re not mindlessly using the tool.

While it must be noted that most Open Hardware projects fit inside a 80 cm² board area, and can therefore be opened and modified with the free-to-use version of Autodesk’s Eagle, this is a very capable tool to turn Eagle boards and libraries into designs that can be built with FOSS tools.

Thanks [Erich] for the tip.

Prototyping, Making A Board For, And Coding An ARM Neural Net Robot

November 21, 2017 by Steven Dufresne 1 Comment

[Sean Hodgins]’s calls his three-part video series an Arduino Neural Network Robot but we’d rather call it an enjoyable series on prototyping, designing a board with surface mount parts, assembling it, and oh yeah, putting a neural network on it, all the while offering plenty of useful tips.

In part one, prototype and design, he starts us out with a prototype using a breadboard. The final robot isn’t on an Arduino, but instead is on a custom-made board built around an ARM Cortex-M0+ processor. However, for the prototype, he uses a SparkFun SAM21 Arduino-sized board, a Pololu DRV8835 dual motor driver board, four photoresistors, two motors, a battery, and sundry other parts.

Once he’s proven the prototype works, he creates the schematic for his custom board. Rather than start from scratch, he goes to SparkFun’s and Pololu’s websites for the schematics of their boards and incorporates those into his design. From there he talks about how and why he starts out in a CAD program, then moves on to KiCad where he talks about his approach to layout.

Part two is about soldering and assembly, from how he sorts the components while still in their shipping packages, to tips on doing the reflow in a toaster oven, and fixing bridges and parts that aren’t on all their pads, including the microprocessor.

In Part three he writes the code. The robot’s objective is simple, run away from the light. He first tests the photoresistors without the motors and then writes a procedural program to make the robot afraid of the light, this time with the motors. Finally, he writes the neural network code, but not before first giving a decent explanation of how the neural network works. He admits that you don’t really need a neural network to make the robot run away from the light. But from his comparisons of the robot running using the procedural approach and then the neural network approach, we think the neural network one responds better to what would be the in-between cases for the procedural approach. Admittedly, it could be that a better procedural version could be written, but having the neural network saved him the trouble and he’s shown us a lot that can be reused from the effort.

In case you want to replicate this, [Sean]’s provided a GitHub page with BOM, code and so on. Check out all three parts below, or watch just the parts that interest you.

Continue reading “Prototyping, Making A Board For, And Coding An ARM Neural Net Robot” →

Push Buttons, Create Music With A MIDI Fighter

September 25, 2017 by James Hobson 10 Comments

Musicians have an array of electronic tools at their disposal to help make music these days. Some of these are instruments in and of themselves, and [Wai Lun] — inspired by the likes of Choke and Shawn Wasabi — built himself a midi fighter

Midi fighters are programmable instruments where each button can be either a note, sound byte, effect, or anything else which can be triggered by a button. [Lun]’s is controlled by an ATmega32u4 running Arduino libraries — flashed to be recognized as a Leonardo — and is compatible with a number of music production programs. He opted for anodized aluminum PCBs to eliminate flex when plugging away and give the device a more refined look. Check it out in action after the break!

Continue reading “Push Buttons, Create Music With A MIDI Fighter” →