Build Your Own CRT TV

There was a time following the Second World War when TV sets for the nascent broadcast medium were still very expensive, but there was an ample supply of war-surplus electronic parts including ex-radar CRTs. Thus it wasn’t uncommon at all for electronics enthusiasts of the day to build their own TV set, and magazines would publish designs to enable them. With a burgeoning consumer electronics industry the price of a new TV quickly dropped to the point of affordability so nobody would consider building one themselves today. Perhaps that should be amended to almost nobody, because [Retro Tech or Die] has assembled a small black-and-white CRT TV from a kit he found on AliExpress.

We have to admit to having seen the same kit and despite a sincere love for analogue telly, to have balked at the price. It’s an exceptionally cheap set of the type that was available from discount stores for a laughably low price around the final few years of mainstream analogue TV broadcasting, and having a couple in the stable we can confirm that the value here lies in building the thing rather than owning it.

The unboxing and building proceeds as you might expect, with the addition of very poor documentation and extremely low-quality parts. Satisfyingly it works on first power-up, though some adjustment and the reversing of a deflection yoke connection is required for a stable picture. The scanned area doesn’t fill the screen and he doesn’t find the solution in the video, we hope that by his next video someone will have suggested moving the deflection yoke forwards.

Perhaps merely assembling a kit might not seem the most exciting subject for a Hackaday story, but this one is a little different here in 2022. CRT TV sets are now a long-gone anachronism, so for a younger generation there is very little chance to see them up close and thus watching one built has some value. If you want to spend the cash and build your own he’s dropped the link in the YouTube description, otherwise watch the progress in the video below the break.

Fancy learning a bit more about analogue TV? Have a dive into the video waveform. Or for a bit more CRT goodness, learn about converging a delta-gun colour set from the days when a TV weighed almost as much as you did.

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Small synth held in two hands

3D Printed Synth Kit Shares Product Design Insights

We’ve always been delighted with the thoughtful and detailed write-ups that accompany each of [Tommy]’s synth products, and the background of his newest instrument, the Scout, is no exception. The Scout is specifically designed to be beginner-friendly, hackable, and uses 3D printed parts and components as much as possible. But there is much more to effectively using 3D printing as a production method than simply churning out parts. Everything needed to be carefully designed and tested, including the 3D printed battery holder, which we happen to think is a great idea.

3d printed battery holder, showing inserted spring contacts
3D printed battery holder, with spring contacts inserted by hand.

[Tommy] also spends some time explaining how he decided which features and design elements to include and which to leave out, contrasting the Scout with his POLY555 synth. Since the Scout is designed to be affordable and beginner-friendly, too many features can in fact be a drawback. Component costs go up, assembly becomes less straightforward, and more complex parts means additional failure points when 3D printing.

[Tommy] opted to keep the Scout tightly focused, but since it’s entirely open-sourced with a hackable design, adding features is made as easy as can be. [Tommy] designed the PCB in KiCad and used OpenSCAD for everything else. The Scout uses the ATmega328, and can be easily modified using the Arduino IDE.

STL files can be downloaded here and all source files are on the project’s GitHub repository, which also contains detailed assembly and modification guides. Watch it in action in the video, embedded below.

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Peek Into This Synth’s Great Design (And Abandoned Features)

[Tommy]’s POLY555 is an analog, 20-note polyphonic synthesizer that makes heavy use of 3D printing and shows off some clever design. The POLY555, as well as [Tommy]’s earlier synth designs, are based around the 555 timer. But one 555 is one oscillator, which means only one note can be played at a time. To make the POLY555 polyphonic, [Tommy] took things to their logical extreme and simply added multiple 555s, expanding the capabilities while keeping the classic 555 synth heritage.

The real gem here is [Tommy]’s writeup. In it, he explains the various design choices and improvements that went into the POLY555, not just as an instrument, but as a kit intended to be produced and easy to assemble. Good DFM (Design For Manufacturability) takes time and effort, but pays off big time even for things made in relatively small quantities. Anything that reduces complexity, eliminates steps, or improves reliability is a change worth investigating.

For example, the volume wheel is not a thumbwheel pot. It is actually a 3D-printed piece attached to the same potentiometer that the 555s use for tuning; meaning one less part to keep track of in the bill of materials. It’s all a gold mine of tips for anyone looking at making more than just a handful of something, and a peek into the hard work that goes into designing something to be produced. [Tommy] even has a short section dedicated to abandoned or rejected ideas that didn’t make the cut, which is educational in itself. Want more? Good news! This isn’t the first time we’ve been delighted with [Tommy]’s prototyping and design discussions.

POLY555’s design files (OpenSCAD for enclosure and parts, and KiCad for schematic and PCB) as well as assembly guide are all available on GitHub, and STL files can be found on Thingiverse. [Tommy] sells partial and complete kits as well, so there’s something for everyone’s comfort level. Watch the POLY555 in action in the video, embedded below.

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Review: Calculator Kit Is Just A Few Hacks From Greatness

While most people are satisfied with a calculator application on their smartphone these days, there’s still something to be said for the old fashioned desk calculator. Maybe it’s the fact the batteries last long enough that you can’t remember the last time you changed them, or the feel of physical buttons under your fingers. It could even be the fact that it keeps your expensive smartphone from needing to sit out on the workbench. Whatever the reason, it’s not uncommon to see a real-life calculator (or two) wherever solder smoke tends to congregate.

Which is precisely the idea behind this DIY calculator kit. Available from the usual overseas retailers for about $15 USD, it has some hobbyist-oriented features such as the ability to decode resistor color bands, convert hexadecimal numbers, and calculate resistor values for driving LEDs. If you’re going to keep a knock-around calculator on your bench, why not build the thing yourself?

Given the dual nature of this product, a DIY electronics kit and a functional desk calculator for electronic hobbyists, it seems only appropriate to review both aspects of it individually. Which is good, since there may be more to this product than just the sum of its parts.

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Gigatron Hack Chat

Join us on Wednesday, June 24 at noon Pacific for the Gigatron Hack Chat with Walter Belgers!

There was a time when if you wanted a computer, you had to build it. And not by ordering parts from Amazon and plugging everything together in a case — you had to buy chips, solder or wire-wrap everything, and tinker endlessly. The process was slow, painful, and expensive, but in the end, you had a completely unique machine that you knew inside out because you put every bit of it together.

In some ways, it’s good that those days are gone. Being able to throw a cheap, standardized commodity PC at a problem is incredibly powerful, but that machine will have all the charm of a rubber doorstop and no soul at all. Luckily for those looking to get back a little of the early days of the computer revolution or those that missed them entirely, there are alternatives like the Gigatron. Billed as a “minimalistic retro computer,” the Gigatron is a kit that takes the builder back even further in time than the early computer revolution since it lacks a microprocessor. All the logic of the 8-bit computer is built up from discrete 7400-series TTL chips.

The Gigatron is the brainchild of Marcel van Kervinck and Walter Belgers. Tragically, Marcel recently passed away, but Walter is carrying the Gigatron torch forward and leading a thriving community of TTL-computer aficionados as they extend and enhance what their little home-built machines can do. Walter will stop by the Hack Chat to talk all things Gigatron, and answer your questions about how this improbably popular machine came to be.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 24 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
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Catch The Old School BASIC Bug With This Computer Kit

Does the complexity of modern computing ever get you down? Do you find yourself longing for the old days, where you could actually understand what your desktop machine’s hardware and software was doing at any given moment? You aren’t alone, but unfortunately running a 40+ year old computer as your daily driver isn’t really a viable option.

But that doesn’t mean you don’t have options. [Kostas] writes in to tell us about the “CB2 micro”: a diminutive open source retrocomputer kit that can be built in as little as 30 minutes thanks to its through-hole construction and exceptionally low parts count. When completed the miniature computer is an all-in-one BASIC development platform; just connect up a display and a PS/2 keyboard, and you’ve got everything you need to write you own programs or run games and applications developed by the community. You don’t even need a floppy, as the ATmega644P powered board has enough internal flash to store eight programs for easy access through its graphical menu system.

Main menu of the CB2 micro

For many in the audience, a cheap little board that you can assemble yourself and use as a stand-alone BASIC experimentation platform is appealing enough. But thanks to a collection of hardware add-on boards, the CB2 micro can be augmented with some interesting capabilities.

Some are fairly obvious such as adding additional flash storage or RAM, but you can also run the computer on AA or AAA batteries, or add an S-Video port. [Kostas] even explains how to assemble a special serial cable that allows you to network multiple boards together. If you take the plunge and start building your own hardware modules, the sky’s the limit.

Of course, purists may balk because the CB2 micro isn’t using a “real” computer processor. Fair enough. For those that want a more authentic retro experience, you could always pick up a kit like the RC2014, or go all out and cram a Z80 into an Altoids tin so you can carry it around with you.

Finally Your Air Drumming Has An Outlet

Two engineering students are hard at work on this air drum which they hope will help disabled people and people in nursing homes. Though, we think it just looks fun!

Each board is its own module consisting of the electronics and 3D printed cases. The modules each contain an arduino mini, IR sensor, and LEDs. They share power, audio, and communicate with an i2c bus. Two modules are special, one holds the power system and the other a Raspberry Pi. The units can be put together in different configurations. Finally, they are capped with speaker units.

The demo shown in the video, which you can see after the break, looks fun. The response time is pretty fast and it looks like you can measure all sorts of parameters. This can then be translated into different velocities, pitches, and instruments. It’s somewhere between a theremin and a drum kit, very cool.

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