Liquid Lite Brite Robot

Liquid handling workstations are commonly used in drug development, and look like small CNC machines with droppers on the ends which can dispense liquid into any container in a grid array. They are also extraordinarily expensive, as is most specialty medical research equipment. This liquid handling workstation doesn’t create novel drugs, though, it creates art, and performs similar functions to its professional counterparts at a much lower cost in exchange for a lot of calibration and math.

The art is created by pumping a small amount of CMYK-colored liquids into a 24×16 grid, with each space in the grid able to hold a small amount of the colored liquid. The result looks similar to a Lite-Brite using liquids instead of small pieces of plastic. The creator [Zach Frew] created the robot essentially from scratch using an array of 3D printers, waterjets, and CNC machines. He was able to use less expensive parts, compared to medical-grade equipment, by using servo-controlled valves and peristaltic pumps, but makes up for their inaccuracies with some detailed math and calibration.

The results of the project are striking, especially when considering that a lot of hurdles needed to be cleared to get this kind of quality, including some physical limitations on the way that the liquids behave in the first place. It’s worth checking out not just for the art but for the amount of detail involved as well. And, for those still looking to scratch the 90s nostalgia itch, there are plenty of other projects using the Lite Brite as inspiration.

Thanks to [Thane Hunt] for the tip!

PPE Testing Hack Chat

Join us on Wednesday, June 17 at noon Pacific for the PPE Testing Hack Chat with Hiram Gay and Lex Kravitz!

When the COVID-19 pandemic unfolded in early 2020, the hacker community responded in the most natural way possible: by making stuff. Isolation and idleness lead to a creative surge as hackers got to work on not only long-deferred fun projects but also potential solutions to problems raised by an overloaded medical system and choked supply chains. And so workshops and hackerspaces the world over churned out everything from novel ventilators to social-distancing aids.

But perhaps the greatest amount of creative energy was set loose on the problem of personal protective equipment, or PPE. This was due in no small part to predictions of a severe shortage of the masks, gowns, and gloves that front-line medical workers would need to keep them safe while caring for pandemic victims, but perhaps also because, at least compared to the complexity of something like a ventilator, building a mask seems easy. And indeed it is as long as you leave unanswered the crucial question: does the thing work?

Answering that question is not as easy as it seems, though. It’s not enough to assume that putting some filtration between the user and the world will work; you’ve got to actually make measurements. Hiram Gay and Lex Kravitz, colleagues at the Washington University School of Medicine in St. Louis, actually crunched the numbers on the full-face snorkel mask they modified for use as a face shield for medical PPE, and they have a lot of insights to share about proper testing of such devices. They’ll join the Hack Chat this week to discuss their findings, offer advice to builders, and reveal how they came up with their idea for a different way to build and test PPE.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 17 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
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Rapid Prototyping Hack Chat

Join us on Wednesday, June 10 at noon Pacific for the Rapid Prototyping Hack Chat with Erika Earl!

When one thinks of the Jet Propulsion Lab, the NASA lab responsible for such amazing feats of engineering as Mars rovers and galaxy-exploring spacecraft like Voyager, one does not necessarily think of it as a hotbed of medical innovation. But when the COVID-19 pandemic started its march around the globe, JPL engineers decided to turn their skills from exploring other worlds to helping keep people alive in this one. Fittingly, the challenge they tackled was perhaps the most technically challenging: to build a ventilator that’s simple enough to be built in large numbers, enough to make a difference to the predicted shortfall, but that does the non-trivial job of keeping people breathing as safely as possible.

The result was VITAL, or Ventilator Intervention Technology Accessible Locally. It was designed, prototyped, and tested on an incredibly ambitious timetable: 37 days total. That number alone would be shocking enough, but when one adds in the disruptions and disconnection forced on the team of JPL engineers by the sudden need to self-isolate and work remotely that came up in the middle of the design process, it’s a wonder the team was able to get anywhere. But they worked through the technical and managerial issues and delivered a design that has now been licensed out to eight manufacturers under a no-fee license.

What does it take to bring something as complex as a ventilator to market in so short a time? To delve into that question, Supply Frame’s Erika Earl, who was part of the VITAL team, will stop by the Hack Chat. We’ll talk to her about being on the JPL team, what the design and prototyping process was like, and how the lessons learned here can apply to any team-based rapid-prototyping effort. You may not be building a ventilator in 37 days, but chances are good you can learn something useful from those who did.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 10 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
Continue reading “Rapid Prototyping Hack Chat”

Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

The Real Lessons About 3D Printed Face Shields: Effective Engineering Response In Times Of Crisis

3D printed face shields and other health equipment is big news right now. Not long ago, Prusa Research rapidly designed and manufactured 3D printed face shields and donated them to the Czech Ministry of Health. Their effort is ongoing, and 3D printers cranking out health equipment like the NIH approved design has been peppering headlines ever since.

The Important Part Isn’t 3D Printers

The implied takeaway from all the coverage is that 3D printers are a solution to critical equipment shortages, but the fact that 3D printers are involved isn’t really the important part. We all know printers can make plastic parts, so what should be the real takeaway? The biggest lessons we can learn about Prusa’s ongoing effort are related to how they’ve gone about it.

Continue reading “The Real Lessons About 3D Printed Face Shields: Effective Engineering Response In Times Of Crisis”

Saving 4 Patients With Just 1 Ventilator

We all know that COVID-19 is stressing our health system to the limit. One of the most important machines in this battle is the ventilator. Vents are critical for patients experiencing the worst symptoms of respiratory distress from the virus. Most of the numbers predict that hospitals won’t have enough ventilators to keep up with the needs during the height of the pandemic.

Now anyone with a walkman or iPod can tell you what they do when there is one music device and two people who want to listen: Plug in a Y-connector. Wouldn’t it be great if you could do the same thing with a medical ventilator? It turns out you can – – with some important caveats.

Way back in 2006, [Greg Neyman, MD and Charlene Babcock, MD] connected four simulated patients to a single ventilator. Ventilators connect to a patient with two tubes – an inflow and an exhaust. Using common parts available in just about any hospital, the doctors installed “T-tube” splitters on the inflow and exhaust tubes. They tested this with lung simulators and found that the system worked.

There were some important considerations though. The patients must be medically paralyzed, and have similar lung capacity — you couldn’t mix an adult and a child. The tubing length for each patient needs to be the same as well. The suggestion is to place the patients in a star pattern with the ventilator at the center of the star.

[Dr. Charlene Babcock] explains the whole setup in the video after the break.

Interestingly enough, this technique went from feasibility study to reality during the Las Vegas shooting a few years ago. There were more patients than ventilators, so emergency room doctors employed the technique to keep patients alive while equipment was brought in from outside hospitals. It worked — saving lives on that dark day.

The video and technique remind us of Apollo 13 and the CO2 scrubber modifications. Whatever it takes to keep people alive. We’ve already started looking into open source ventilators, but it’s good to see that medical professionals have been working on this problem for years.

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Open-Source Medical Devices Hack Chat

Join us on Wednesday, January 29 at noon Pacific for the Open-Source Medical Devices Hack Chat with Tarek Loubani!

In most of the developed world, when people go to see a doctor, they’re used to seeing the latest instruments and devices used. Most exam rooms have fancy blood pressure cuffs, trays of shiny stainless steel instruments, and a comfortable exam table covered by a fresh piece of crisp, white paper. Exams and procedures are conducted in clean, quiet places, with results recorded on a dedicated PC or tablet.

Such genteel medical experiences are far from universal, though. Many clinics around the world are located in whatever building is available, if they’re indoors at all. Supplies may be in chronically short supply, and to the extent that the practitioners have the instruments they need to care for patients, they’ll likely be older, lower-quality versions.

Tarek Loubani is well-versed in the practice of medicine under conditions like these, as well as far worse situations. As an emergency physician and researcher in Canada, he’s accustomed to well-appointed facilities and ample supplies. But he’s also involved in humanitarian relief, taking his medical skills and limited supplies to places like Gaza. He has seen first-hand how lack of the correct tools can lead to poor outcomes for patients, and chose to fight back by designing a range of medical devices and instruments that can be 3D-printed. His Glia Project has free plans for a high-quality stethoscope that can be built for a couple of dollars, otoscopes and pulse oximeters, and a range of surgical tooling to make the practice of medicine under austere conditions a little easier. Continue reading “Open-Source Medical Devices Hack Chat”

Controlling Tremors As They Happen

Some neurological disorders, like Parkinson’s disease, can cause muscle tremors which can get worse as time goes along. In the beginning it may not be too difficult to manage, but as the disease progresses the tremors get worse and worse, until day-to-day movements are extremely difficult. Even picking up a fork or pouring a glass of water becomes nearly impossible. Some helpful tools have been designed to limit the impacts of the tremors, but this new device seeks to dampen the tremors directly.

A research team from Fresno State has been developing the Tremelo, which is a hand stabilizer that straps onto the arm of a person suffering from tremors. It has sets of tuned mass dampers in each of two enclosures, which rapidly shift the weights inside to counter the motion of the wearer’s tremors. The device has already shown success in 36 trial patients and does an incredible job at limiting the amount of tremors the user experiences, and also has a bonus of being non-invasive for the wearer.

The team has successfully trialed the program, but is currently seeking funding on Indiegogo. The project seems worthwhile and is a novel approach to a common problem. In the past, devices (admittedly with a much cheaper price tag) try to solve the problem externally rather than in the direction that the Tremelo has gone, and it’s a unique idea that shows a lot of promise.

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