Digital X-Ray Scanner Teardown Yields Bounty Of Engineering Goodies

We’ll just go ahead and say it right up front: we love teardowns. Ripping into old gear and seeing how engineers solved problems — or didn’t — is endlessly fascinating, even for everyday devices like printers and radios. But where teardowns really get interesting is when the target is something so odd and so specialized that you wouldn’t normally expect to get a peek at the outside, let alone tramp through its guts.

[Mads Barnkob] happened upon one such item, a Fujifilm FCR XG-1 digital radiography scanner. The once expensive and still very heavy piece of medical equipment was sort of a “digital film system” that a practitioner could use to replace the old-fashioned silver-based films used in radiography, without going all-in on a completely new digital X-ray suite. It’s a complex piece of equipment, the engineering of which yields a lot of extremely interesting details.

The video below is the third part of [Mads]’ series, where he zeroes in on the object of his desire: the machine’s photomultiplier tube. The stuff that surrounds the tube, though, is the real star, at least to us; that bent acrylic light pipe alone is worth the price of admission. Previous videos focused on the laser scanner unit inside the machine, as well as the mechatronics needed to transport the imaging plates and scan them. The video below also shows experiments with the PM tube, which when coupled with a block of scintillating plastic worked as a great radiation detector.

We’ve covered a bit about the making of X-rays before, and a few of the sensors used to detect them too. We’ve also featured a few interesting X-ray looks inside of tech, from a Starlink dish to knock-off adapters.

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Open-Source Oxygen Hack Chat

Join us on Wednesday, May 5 at noon Pacific for the Open-Source Oxygen Hack Chat with Maher Daoudi and the OxiKit Team!

In such tumultuous times, it may be hard to remember last week, let alone last year. But if you dig back a bit, you may recall what a panic the world was in at this point in 2020 about the ventilator crisis. With COVID-19 cases on the rise and the potential for great numbers of patients needing intensive care, everyone and their brother was hacking together makeshift ventilators, in the well-intentioned belief that their inventions would help relieve the coming shortage of these lifesaving medical mechanical miracles.

As it came to pass, though, more COVID-19 patients have benefited from high-flow oxygen therapy than from mechanical ventilation. That’s great news in places where medical oxygen is cheap and easily available, but that’s always the case. We’ve seen recent reports of hospitals in India running out of oxygen, and even rural and remote areas of the developed world can find themselves caught without enough of the vital gas.

To meet the world’s increasing demand for high-flow oxygen therapy, the team at OxiKit has developed an open-source oxygen concentrator that can be built for far less than what commercial concentrators cost. By filtering the nitrogen out of the air, the concentrator provides oxygen at 90% or higher purity, at a flow of up to 25 liters per minute.

Oxikit founder Maher Daoudi and some of the technical team will join us for this Hack Chat to discuss the details of making oxygen concentrators. We’ll learn about how they work, what the design process for their current concentrator was like, and how they got past the obstacles and delivered on the promise of high-flow oxygen for the masses.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, May 5 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
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Liquid Lite Brite Robot

Liquid handling workstations are commonly used in drug development, and look like small CNC machines with droppers on the ends which can dispense liquid into any container in a grid array. They are also extraordinarily expensive, as is most specialty medical research equipment. This liquid handling workstation doesn’t create novel drugs, though, it creates art, and performs similar functions to its professional counterparts at a much lower cost in exchange for a lot of calibration and math.

The art is created by pumping a small amount of CMYK-colored liquids into a 24×16 grid, with each space in the grid able to hold a small amount of the colored liquid. The result looks similar to a Lite-Brite using liquids instead of small pieces of plastic. The creator [Zach Frew] created the robot essentially from scratch using an array of 3D printers, waterjets, and CNC machines. He was able to use less expensive parts, compared to medical-grade equipment, by using servo-controlled valves and peristaltic pumps, but makes up for their inaccuracies with some detailed math and calibration.

The results of the project are striking, especially when considering that a lot of hurdles needed to be cleared to get this kind of quality, including some physical limitations on the way that the liquids behave in the first place. It’s worth checking out not just for the art but for the amount of detail involved as well. And, for those still looking to scratch the 90s nostalgia itch, there are plenty of other projects using the Lite Brite as inspiration.

Thanks to [Thane Hunt] for the tip!

PPE Testing Hack Chat

Join us on Wednesday, June 17 at noon Pacific for the PPE Testing Hack Chat with Hiram Gay and Lex Kravitz!

When the COVID-19 pandemic unfolded in early 2020, the hacker community responded in the most natural way possible: by making stuff. Isolation and idleness lead to a creative surge as hackers got to work on not only long-deferred fun projects but also potential solutions to problems raised by an overloaded medical system and choked supply chains. And so workshops and hackerspaces the world over churned out everything from novel ventilators to social-distancing aids.

But perhaps the greatest amount of creative energy was set loose on the problem of personal protective equipment, or PPE. This was due in no small part to predictions of a severe shortage of the masks, gowns, and gloves that front-line medical workers would need to keep them safe while caring for pandemic victims, but perhaps also because, at least compared to the complexity of something like a ventilator, building a mask seems easy. And indeed it is as long as you leave unanswered the crucial question: does the thing work?

Answering that question is not as easy as it seems, though. It’s not enough to assume that putting some filtration between the user and the world will work; you’ve got to actually make measurements. Hiram Gay and Lex Kravitz, colleagues at the Washington University School of Medicine in St. Louis, actually crunched the numbers on the full-face snorkel mask they modified for use as a face shield for medical PPE, and they have a lot of insights to share about proper testing of such devices. They’ll join the Hack Chat this week to discuss their findings, offer advice to builders, and reveal how they came up with their idea for a different way to build and test PPE.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 17 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
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Rapid Prototyping Hack Chat

Join us on Wednesday, June 10 at noon Pacific for the Rapid Prototyping Hack Chat with Erika Earl!

When one thinks of the Jet Propulsion Lab, the NASA lab responsible for such amazing feats of engineering as Mars rovers and galaxy-exploring spacecraft like Voyager, one does not necessarily think of it as a hotbed of medical innovation. But when the COVID-19 pandemic started its march around the globe, JPL engineers decided to turn their skills from exploring other worlds to helping keep people alive in this one. Fittingly, the challenge they tackled was perhaps the most technically challenging: to build a ventilator that’s simple enough to be built in large numbers, enough to make a difference to the predicted shortfall, but that does the non-trivial job of keeping people breathing as safely as possible.

The result was VITAL, or Ventilator Intervention Technology Accessible Locally. It was designed, prototyped, and tested on an incredibly ambitious timetable: 37 days total. That number alone would be shocking enough, but when one adds in the disruptions and disconnection forced on the team of JPL engineers by the sudden need to self-isolate and work remotely that came up in the middle of the design process, it’s a wonder the team was able to get anywhere. But they worked through the technical and managerial issues and delivered a design that has now been licensed out to eight manufacturers under a no-fee license.

What does it take to bring something as complex as a ventilator to market in so short a time? To delve into that question, Supply Frame’s Erika Earl, who was part of the VITAL team, will stop by the Hack Chat. We’ll talk to her about being on the JPL team, what the design and prototyping process was like, and how the lessons learned here can apply to any team-based rapid-prototyping effort. You may not be building a ventilator in 37 days, but chances are good you can learn something useful from those who did.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 10 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
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Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

The Real Lessons About 3D Printed Face Shields: Effective Engineering Response In Times Of Crisis

3D printed face shields and other health equipment is big news right now. Not long ago, Prusa Research rapidly designed and manufactured 3D printed face shields and donated them to the Czech Ministry of Health. Their effort is ongoing, and 3D printers cranking out health equipment like the NIH approved design has been peppering headlines ever since.

The Important Part Isn’t 3D Printers

The implied takeaway from all the coverage is that 3D printers are a solution to critical equipment shortages, but the fact that 3D printers are involved isn’t really the important part. We all know printers can make plastic parts, so what should be the real takeaway? The biggest lessons we can learn about Prusa’s ongoing effort are related to how they’ve gone about it.

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Saving 4 Patients With Just 1 Ventilator

We all know that COVID-19 is stressing our health system to the limit. One of the most important machines in this battle is the ventilator. Vents are critical for patients experiencing the worst symptoms of respiratory distress from the virus. Most of the numbers predict that hospitals won’t have enough ventilators to keep up with the needs during the height of the pandemic.

Now anyone with a walkman or iPod can tell you what they do when there is one music device and two people who want to listen: Plug in a Y-connector. Wouldn’t it be great if you could do the same thing with a medical ventilator? It turns out you can – – with some important caveats.

Way back in 2006, [Greg Neyman, MD and Charlene Babcock, MD] connected four simulated patients to a single ventilator. Ventilators connect to a patient with two tubes – an inflow and an exhaust. Using common parts available in just about any hospital, the doctors installed “T-tube” splitters on the inflow and exhaust tubes. They tested this with lung simulators and found that the system worked.

There were some important considerations though. The patients must be medically paralyzed, and have similar lung capacity — you couldn’t mix an adult and a child. The tubing length for each patient needs to be the same as well. The suggestion is to place the patients in a star pattern with the ventilator at the center of the star.

[Dr. Charlene Babcock] explains the whole setup in the video after the break.

Interestingly enough, this technique went from feasibility study to reality during the Las Vegas shooting a few years ago. There were more patients than ventilators, so emergency room doctors employed the technique to keep patients alive while equipment was brought in from outside hospitals. It worked — saving lives on that dark day.

The video and technique remind us of Apollo 13 and the CO2 scrubber modifications. Whatever it takes to keep people alive. We’ve already started looking into open source ventilators, but it’s good to see that medical professionals have been working on this problem for years.

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