Metric, Imperial, And Flexibility

August 16, 2025 by Elliot Williams 89 Comments

Al Williams wrote up a seemingly innocent piece on a couple of rules-of-thumb to go between metric and US traditional units, and the comment section went wild! Nothing seems to rile up the Hackaday comment section like the choice of what base to use for your unit system. I mean, an idealized version of probably an ancient Egyptian’s foot versus a fraction of the not-quite-right distance from the North Pole to the equator as it passes through Paris? Six of one, half a dozen the other, as far as I’m concerned. Both are arbitrary.

What’s fun, though, is how many of us need to know both systems and how schizophrenic it all can be. My favorite example is PCB layout, where tenths and thousandths of an inch are unavoidable in through-hole and surface-mount parts, yet we call out board sizes and drill bits in millimeters – on the same object, and without batting an eye. American 3D printer enthusiasts will know their M3 hardware, and probably even how much a kilogram weighs, because that’s what you buy spools of filament in. Oddly enough, though I live in Europe, I have 3/4” thread on my garden hose and a 29” monitor on my desk. Americans buy two liter bottles of soda without thinking twice.

The absolute kings of this are in the UK, where the distance between cities is measured in miles, but the dimensions of an apartment in meters. They’ll buy gas in liters and beer in pints. Humans are measured both in feet-and-inches and centimeters, and weighed in pounds, kilograms, or even stone.

And I think that’s just fine. Once you give up on the rightness of either system, they both have their pros and cons. Millimeters are superb for doing carpentry in – that’s just about how tight my tolerances are with hand tools anyway, and if it’s made of wood, you can fudge 0.5 mm either way pretty easily. Sure, you could measure in 32nds of an inch, but have you ever bought a plywood sheet that’s 1536 x 3072 thirty-seconds? (That’s 4’ x 8’, or 1200 mm x 2400 mm.) No, you haven’t.

But maybe stick to one system when lives or critical systems are on the line. Or at least be very careful to call out your units. While it’s annoying to spec the wrong SMT part size because KiCAD calls some of them out in millimeters and inches – 0402 in inches is tiny, but 0402 in metric is microscopic – it’s another thing entirely to load up half as much fuel as you need for a commercial airline flight because of metric vs imperial tons. There’s a limit to how units-flexible you want to be.

For Americans Only: Estimating Celsius And Other Mental Metrics

August 14, 2025 by Al Williams 194 Comments

I know many computer languages, but I’ve struggled all my life to learn a second human language. One of my problems is that I can’t stop trying to translate in my head. Just like Morse code, you need to understand things directly, not translate. But you have to start somewhere. One of the reasons metric never caught on in the United States is that it is hard to do exact translations while you are developing intuition about just how hot is 35 °C or how long 8 cm is.

If you travel, temperature is especially annoying. When the local news tells you the temperature is going to be 28, it is hard to do the math in your head to decide if you need a coat or shorts.

Ok, you are a math whiz. And you have a phone with a calculator and, probably, a voice assistant. So you can do the right math, which is (9/5) x °C + 32. But for those of us who can’t do that in our heads, there is an easier way.

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A Modernized Metric Clock

November 22, 2023 by Bryan Cockfield 60 Comments

Much to the chagrin of many living in North America who still need to do things like keep two sets of wrenches on hand, most of the rest of the world has standardized to a simpler measurement system using metric units exclusively. The metric system is widely adopted worldwide, but we still use a base-60 system for timekeeping that predates the rest of the metric system. The French did attempt to “decimalize” timekeeping as well with the French Republican Calendar at around this same time, but this “metric” timekeeping system never caught on particularly well. It’s still an interesting historical tidbit, and [ClassTech] built this modern metric clock to explore it a little more.

The system itself uses ten-day weeks, ten-hour days, and 100-minute hours which makes it more in line with the base-10 system common to the rest of the metric system. But this means that a second in the French Republican system actually works out to a little less than one and a half SI seconds, meaning that a modern timekeeping computer needs to do a little more math to display the correct time at the correct interval. [ClassTech] is using a Particle Photon IoT processor getting the time from a NTP server, converting it to “metric time”, and displaying the time on a Nextion touch display.

While the device is reported to update the time once per second, we’re not sure if this is every SI second or every French Republican second. Either way, there are plenty of reasons this timekeeping system never gained widespread adoption, and a surprising one is that timekeeping tends to be easier in a base-60 system due to its capability of having more divisors. Many other reasons are less technical and more cultural, and timekeeping tends to be surprisingly difficult to coordinate even among shared numbers systems and languages.

Hackaday Links: June 18, 2023

June 18, 2023 by Dan Maloney 19 Comments

Will it or won’t it? That’s the question much on the minds of astronomers, astrophysicists, and the astro-adjacent this week as Betelgeuse continued its pattern of mysterious behavior that might portend a supernova sometime soon. You’ll recall that the red giant star in the constellation Orion went through a “great dimming” event back in 2019, where its brightness dipped to 60% of its normal intensity. That was taken as a sign that perhaps the star was getting ready to explode — or rather, that the light from whatever happened to the star 548 years ago finally reached us — and was much anticipated by skywatchers, yours truly included. As it turned out, the dimming was likely caused by Betelgeuse belching forth an immense plume of dust, temporarily obscuring our view of its light. Disappointing.

Those who gave up on the hope of seeing a supernova might have done so too fast, though, because now, the star seems to be swinging the other way and brightening. It briefly became the brightest star in Orion, nearly outshining nearby Sirius, the brightest star in the sky. So what does all this on-again, off-again business mean? According to Dr. Becky, a new study — not yet peer-reviewed, so proceed with caution — suggests that the star could go supernova in the next few decades. The evidence for this is completely unrelated to the great dimming event, but by analyzing the star’s long history of variable brightness. The data suggest that Betelgeuse has entered the carbon fusion phase of its life, a period that only lasts on the scale of a hundred years for a star that size. So we could be in for the ultimate fireworks show, which would leave us with a star brighter than the full moon that’s visible even in daylight. And who doesn’t want to see something like that?

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Metric And Inch Threads Fight It Out For Ultra-Precise Positioning

September 21, 2022 by Dan Maloney 20 Comments

When you’re a machinist, your stock in trade is precision, with measurements in the thousandths of your preferred unit being common. But when you’re a diemaker, your precision game needs to be even finer, and being able to position tools and material with seemingly impossibly granularity becomes really important.

For [Adam Demuth], aka “Adam the Machinist” on YouTube, the need for ultra-fine resolution machinist’s jacks that wouldn’t break the bank led to a design using off-the-shelf hardware and some 3D printed parts. The design centers around an inch-metric thread adapter that you can pick up from McMaster-Carr. The female thread on the adapter is an M8-1.25, while the male side is a 5/8″-16 thread. The pitches of these threads are very close to each other — only 0.0063″, or 161 microns. To take advantage of this, [Adam] printed a cage with compliant mechanism springs; the cage holds the threaded parts together and provide axial preload to remove backlash, and allows mounting of precision steel balls at each end to make sure the force of the jack is transmitted through a single point at each end. Each full turn of the jack moves the ends by the pitch difference, leading to ultra-fine resolution positioning. Need even more precision? Try an M5 to 10-32 adapter for about 6 microns per revolution!

While we’ve seen different thread pitches used for fine positioning before, [Adam]’s approach needs to machining. And as useful as these jacks are on their own, [Adam] stepped things up by using three of them to make a kinematic base, which is finely adjustable in three axes. It’s not quite a nanopositioning Stewart platform, but you could see how adding three more jacks and some actuators could make that happen.

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Retrotechtacular: Measuring TV Audiences With The “Poll-O-Meter”

March 12, 2022 by Dan Maloney 21 Comments

It may come as a shock to some, but TV used to be a big deal — a very big deal. Sitting down in front of the glowing tube for an evening’s entertainment was pretty much all one had to do after work, and while taking in this content was perhaps not that great for us, it was a goldmine for anyone with the ability to monetize it. And monetize it they did, “they” being the advertisers and marketers who saw the potential of the new medium as it ramped up in early 1950s America.

They faced a bit of a problem, though: proving to their customers exactly how many people they were reaching with their ads. The 1956 film below shows one attempt to answer that question with technology, rather than guesswork. The film features the “Poll-O-Meter System,” a mobile electronic tuning recorder built by the Calbest Electronics Company. Not a lot of technical detail is offered in the film, which appears aimed more at the advertising types, but from a shot of the Poll-O-Meter front panel (at 4:12) and a look at its comically outsized rooftop antenna (12:27), it seems safe to assume that it worked by receiving emissions from the TV set’s local oscillator, which would leak a signal from the TV antenna — perhaps similar to the approach used by the UK’s TV locator vans.

The Poll-O-Meter seems to have supported seven channels; even though there were twelve channels back in the day, licenses were rarely granted for stations on adjacent channels in a given market, so getting a hit on the “2-3” channel would have to be considered in the context of the local market. The Poll-O-Meter had a charming, homebrew look to it, right down to the hand-painted logos and panel lettering. Each channel had an electromechanical totalizing counter, plus a patch panel that looks like it could be used to connect different counters to different channels. There even appears to be a way to subtract counts from a channel, although why that would be necessary is unclear. The whole thing lived in the back of a 1954 VW van, and was driven around neighborhoods turning heads and gathering data about what channels were being watched “without enlisting aid or cooperation of … users.” Or, you know, their consent.

It was a different time, though, which is abundantly clear from watching this film, as well as the bonus ad for Westinghouse TVs at the end. The Poll-O-Meter seems a little silly now, but don’t judge 1956 too hard — after all, our world is regularly prowled by equally intrusive and consent-free Google Street View cars. Still, it’s an interesting glimpse into how one outfit tried to hang a price tag on the eyeballs that were silently taking in the “Vast Wasteland.”

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There Is No Such Thing As An Invalid Unit

September 19, 2017 by Jenny List 356 Comments

The Mars Climate Orbiter was a spacecraft launched in the closing years of the 1990s, whose job was to have been to study the Martian atmosphere and serve as a communications relay point for a series of other surface missions. It is famous not for its mission achieving these goals, but for the manner of its premature destruction as its orbital insertion brought it too close to the planet’s atmosphere and destroyed it.

The ill-fated Mars Climate Orbiter craft. NASA [Public domain].

The cause of the spacecraft entering the atmosphere rather than orbiting the planet was found in a subsequent investigation to be a very simple one. Simplifying matters to an extent, a private contractor supplied a subsystem which delivered a reading whose units were in the imperial system, to another subsystem expecting units in the SI, or metric system. The resulting huge discrepancy caused the craft to steer towards the surface of the planet rather than the intended orbit, and caused the mission to come to a premature end. Billions of dollars lost, substantially red faces among the engineers responsible.

This unit cock-up gave metric-using engineers the world over a brief chance to feel smug, as well as if they were being honest a chance to reflect on their good fortune at it not having happened on their watch. We will all at some time or another have made an error with respect to our unit calculations, even though in most cases it’s more likely to have involved a simple loss of a factor of ten, and not with respect to a billion dollar piece of space hardware.

But it also touches on one of those fundamental divides in the world between the metric and imperial systems. It’s a divide that brings together threads of age politics, geography, nationalism, and personal choice, and though it may be somewhere angels fear to tread (we’ve seen it get quite heated before to the tune of 885+ comments), it provides a fascinating subject for anyone with an interest in engineering culture.

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