3D Printing A Nifty Sphere Without Supports

November 26, 2023 by Donald Papp 6 Comments

[DaveMakesStuff] demonstrates a great technique for 3D printing a sphere; a troublesome shape for filament-based printers to handle. As a bonus, it uses a minimum of filament. His ideas can be applied to your own designs, but his Giant Spiralized Sphere would also just happen to make a fine ornament this holiday season.

Printing two interlocking parts and using vase mode ensures a support-free print that uses a minimum of filament.

The trick is mainly to print the sphere in two parts, but rather than just split the sphere right down the middle, [Dave] makes two hollow C-shaped sections, like a tennis ball. This structure allows the halves to be printed in vase mode, which minimizes filament use while also printing support-free.

Vase (or spiral) mode prints an object using a single, unbroken line of extruded filament. The resulting object has only one wall and zero infill, but it’s still plenty strong for an ornament. Despite its size, [Dave]’s giant ball uses only 220 grams of filament.

A video (also embedded below) shows the design in better detail. If you’d like to experiment, we’ve previously covered how PETG’s transparency is best preserved when 3D printing by using vase mode, slightly overextruding, and printing at a higher temperature to ensure solid bonding between each layer. Continue reading “3D Printing A Nifty Sphere Without Supports” →

A persons handing holding a pile of generative, laser cut snowflake ornaments

Laser-Cutting A Flurry Of Generative Snowflakes

December 12, 2022 by Abe Connelly 5 Comments

It’s the holiday season, and what better way to celebrate than to carve out some generative snowflakes on your laser cutter? [Bleeptrack] has developed a web-based tool that creates generative snowflake ornaments which can be exported to SVG files ready-made for laser or vinyl cutting.

True to their namesake, each generated snowflake ornament is (very likely to be) unique, with multiple layers created that can be stacked on top of each other. [Bleeptrack] has showcased a few realizations, using semitransparent paper sandwiched between two top layer cutouts, made out of wood or cardboard.

The snowflakes are a great balance of minimal design while still being beautiful and rich in detail. They can be easily produced on any laser cutter or vinyl cutter that you might have handy. Source code is available on GitHub for those wanting to dive into the details of the web tool. Cutting one of your own would make a perfect addition to a Neodriver ornament or a tiny DOOM playing ornament. Video after the break!

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3D Printed Suncatcher Shines In The Light

February 25, 2022 by Lewin Day 9 Comments

Diffraction gratings create beautiful rainbow patterns when interacting with natural white light, and [audreyobscura] was familiar with their properties. Thus, she set about producing an attractive 3D-printed suncatcher ornament that positively shines in the sun.

The design is straightforward, consisting of a 3D printed frame made of pieces glued together using QuickGrab glue. The pieces come together into a 7-segment star design, with a subtle 3D structure to it which helps add strength in addition to looking good.

Once assembled, sections of plastic diffraction grating are cut to size using a Curio desktop cutter. These are then glued into each segment of the star. While it’s possible to 3D print pieces with diffraction-grating like effects, using the film in this way allows light to pass through the suncatcher to create a more impressive effect.

On a cloudy day, the suncatcher looks almost entirely unassuming. However, when Earth’s nearest star shines, it projects glorious rainbows throughout the room, and letting it sway in the breeze lets the light play across the walls.

It’s a nice build, and a relatively easy ornament to make even if you’re new to 3D printing. We do like a good bit of decoration around here, especially if it’s a tiny version of a real TV. Video after the break.

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Have Yourself A Recursive Little Christmas: Ornament That Prints Ornaments

December 24, 2018 by Dan Maloney 10 Comments

Sure there are the occasional functional Christmas tree ornaments; we had one that plugged into the lights and was supposed to sound like a bird gently trilling its song, but was in fact so eardrum-piercing that we were forbidden from using it. But in general, ornaments are just supposed to be for looks, right? Not so fast — this 3D-printed ornament has a 3D-printer inside that prints other ornaments. One day it might just be the must-have in functional Christmas decor.

Given that [Sean Hodgins] had only a few days to work on this tree-dwelling 3D-printer, the questionable print quality and tiny print volume can be overlooked. But the fact that he got this working at all is quite a feat. We were initially surprised that he chose to build a stereolithography (SLA) printer rather than the more common fused deposition modeling (FDM) printer, but it makes sense. SLA only requires movement in the Z-axis, provided in this case by the guts of an old DVD drive. The build platform moves in and out of a tiny resin tank, the base of which has a small LCD screen whose backlight has been replaced by a bunch of UV LEDs. A Feather M0 controls the build stage height and displays pre-sliced bitmaps on the LCD, curing the resin in the tank a slice at a time.

Results were mixed, with the tiny snowflake being the best of the bunch. For a rush job, though, and one that competed with collaborating on a package-theft deterring glitter-bomb, it’s pretty impressive. Here’s hoping that this turns into a full-sized SLA build like [Sean] promises.

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Incredibly Heavy Ornament Likely Inappropriate To Hang On Tree

December 20, 2018 by Lewin Day 6 Comments

It’s that time of year again, and the Christmas hacks are flooding in thick and fast. To get into the Christmas spirit, the FoxGuard team wanted a custom ornament to hang from the tree. They may have gotten more than they bargained for.

It’s a simple build that demonstrates the basic techniques of working with DACs and scopes in a charming holiday fashion. A Tektronix T932A analog oscilloscope is pressed into service as a display, by operating in XY mode. A Teensy 3.5 was then chosen for its onboard digital to analog converters, and used to output signals to draw a Christmas tree and star on the screen.

Old-school coders will appreciate the effort taken to plot the graphics out on graph paper. While the hack doesn’t do anything cutting edge or wild, it’s impressive how quick and easy this is thanks to modern development methods. While the technology to do this has existed for decades, a hacker in 1998 would have spent hours breadboarding a PIC microcontroller with DACs, let alone the coding required. We’ve come a long way.

It’s a bit of fun, but we highly recommend you don’t try and hang an analog scope off your tree at home. These WiFi-controlled ornaments are perhaps more suitable. Video after the break. Continue reading “Incredibly Heavy Ornament Likely Inappropriate To Hang On Tree” →

Make Christmas Commercial Again With This Tiny TV Ornament

December 11, 2017 by Dan Maloney 11 Comments

Readers of a certain age will remember a time when the Christmas season in the US officially kicked off after Thanksgiving. That was when advertisers began saturation bombing the communal mind with holiday-themed TV commercials night and day. Broadcast TV no longer holds sway like it did back then, and advertisers now start their onslaught in September, but you can put a little retro-commercialism back to Christmas with this 90s Christmas commercial-playing ornament for your tree.

The idea came to [SeanHodgins] after stumbling upon a collection of Christmas commercials from the 1990s on YouTube. With his content identified, he set about building a tree-worthy display from a Pi Zero W and a TFT LCD display. An audio amp and tiny speaker from an old tablet and a LiPo battery and charger form the guts of [Sean]’s TV, which were stuffed into a 3D-printed TV case, appropriately modeled after the TV from The Simpsons. The small fresnel lens that mimics the curved screens of yore is a nice touch. The software has some neat tricks, such as an HTTP server that accepts the slug of a YouTube video, fetches the MP4, and automatically plays it. We prefer our Christmas tree ornaments a little quieter, so a volume control would have been nice, but aside from that this looks like a ton of fun.

This isn’t [Sean]’s first foray into tricked-out ornaments, of course; readers might recall his IoT cheer-measuring Christmas ornaments from last season.

Continue reading “Make Christmas Commercial Again With This Tiny TV Ornament” →

Wifi-Controlled Christmas Ornaments!

January 1, 2017 by James Hobson 4 Comments

Trimming one’s Christmas tree can be an enjoyable tradition year after year, but every once in a while some variation on the established order can be just as fun. Seeking some new ornaments to and desiring to flex his skills, Instrucables user [Gosse Adema] created a LED-illuminated, phone-controlled, deltrahedron Christmas tree ornaments.

Wemos DI Mini Pros are the brains of these little guys, WS2182b RGB LED strips — being the superb go-to’s that they are — light the ornament, and a 5 V power supply keep them lit. [Adema] used the Wemos specifically to create a web server unique to each ornament, and goes into incredible detail on how to program each one — now there’s an arrangement of words you wouldn’t expect to see — providing all the code he used, as well as the models to 3D print the deltahedron.

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