Sometimes great projects keep evolving. [Bithead942] built himself an R2-D2 to accompany him when he goes a-trooping — but something didn’t feel quite right. Turns out, R2 was missing its signature beeping banter, so he made it more contextually responsive by implementing a few voice commands.
[Bithead942]’s main costume is that of an X-Wing pilot, and the replica helmet works perfectly; it already has a fake microphone — easily replaced with a working model — and the perfect niche to stash the electronics in the ‘mohawk.’
Even though the helmet has the perfect hiding spot for a circuit, space is still at a premium. Services like Alexa tend to be pretty accurate, but require WiFi access — not a guarantee on the convention floor. Instead, [bithead942] found that the EasyVR Shield 3.0 voice recognition board provided a suitable stand-in. It needs a bit of training to work properly(cue the montage!), but in the end it compares fresh audio commands to the ‘training’ files it has stored, and if there’s a match, triggers a corresponding serial port. It’s not perfect, but it most certainly works!
Three things that I love about participating in Maker Faires are seeing all the awesome stuff people have done over the past year, spending time with all my maker friends in one big room over two days and the reactions to what I made. The 2016 Ottawa Maker Faire had all this in spades.
BB-8 – Droid With Magnetic Personality
Explaining BB-8 at the Ottawa Maker Faire (source: Ottawa Mommy Club)
My BB-8 droid
There’s just something about BB-8 that touches people. I once heard of a study that showed that when buying kid’s toys, adults were attracted to circles, that that’s the reason teddy bears often have round heads with big round eyes. Similar reactions seem to happen with BB-8, the droid from last year’s Star Wars movie. Adults and kids alike pet him, talk baby-talk to him, and call to him with delight in their voice. I got those reactions all throughout the Maker Faire.
But my favorite reaction happened every time I removed the head and lifted the top hemisphere of the ball to expose the electronics inside. Without fail the reaction of adults was one of surprise. I don’t know if it was because of the complexity of the mechanism that was revealed or because it was just more than they expected. To those whom I thought would understand, I gave the same speech:
“This is the remote control receiver taken from a toy truck, which puts out negative and positive voltages for the different directions. That goes to this ugly hack of a board I came up with that converts it all to positive voltages for the Arduino. The Arduino then does pulse width modulation to these H-bridge driver boards, for speed control, which then talk to these two drill motors.”
Bowie and BB-8
Those I wasn’t sure would understand were given a simpler overview. Mine’s a hamster drive (we previously covered all the possible ways to drive a BB-8) and so I showed how it sits on two Rollerblade wheels inside the ball. I then flipped it over to show the heavy drill batteries underneath, and then explained how the magnets at the top of the drive mechanism attracted the magnets under the head, which got another look of revelation. All went away satisfied.
But BB-8 sometimes needs a break from human interaction and seeks out its own kind, like Bowie which you can read about below along with more awesome Maker Faire exhibits.
For a fun university project, [Cengizhan Can] and friends decided to make an automated air freshener for one of their bathrooms at the Utrecht University in the Netherlands. Happening to have an old R2-D2 plastic candy jar, they decided to try to see if they could make it Star Wars themed.
They loaded up the R2-D2 shell with an Arduino, a ton of sensors (don’t worry, nothing for spying) and an actuator for triggering the air freshener. During normal operation the LCD will display ambient temperature information and the approximate number of air freshener shots remaining in the canister. An external door sensor checks to see if the stall is open, and coupled with a light sensor, only sprays freshener after use, and when no one is in the stall anymore. Continue reading “R2-D2 Keeps This University Bathroom Smelling Fresh”→
Star Wars never had cars. Sure, there was the Landspeeder, and the Speeder Bike, but both point to a lack of wheels a long time ago. So those who want to drive around a Star Wars craft are left to their own imagination to come up with one. This is exactly what [Obi-Shawn], aka [Shawn Crosby], did to build his Z-Wing.
BB-8 the new droid in the star wars franchise made his first public appearance (YouTube link) at Star Wars Celebration last week. While cast and crew of the movie have long said that BB-8 is real, seeing it up on stage, driving circles around R2D2 takes things to a whole new level. The question remains, how exactly does it work?
Our (and probably any other tech geek worth their salt’s) immediate reaction was to think of xkcd’s “New Pet” comic. All the way back in 2008, [Randall Munroe] suggested omnidirectional wheels and magnets could be used to create exactly this kind of ‘bot. Is this what’s going on inside BB-8? No one knows for sure, but that won’t stop us from trying to figure it out!
So if BB-8’s body is based on a Sphero, how does the head work? The Disney crew has been mum on this so far, but there is plenty of speculation! If you watch the video in HD, several flashes can be seen between the body and head gap. These might be status LEDs on BB-8’s electronics, but they could also be IR LEDs – possibly part of an optical mouse style sensor. Sensor fusion between gyroscopes, accelerometers and the optical flow sensors would make for a robust solution to the inverted pendulum problem presented by BB-8’s head.
How do you think BB-8 works? Is it magnets, motors, or The Force? Let us know in the comments!
The Midwest RepRap Festival is over – forever. This was the last one. Apparently enough people complained that Goshen, Indiana wasn’t in the midwest. The number of Dairy Queens I passed contradicts this, but whatever. Next year, there’s going to be a different con in Goshen. Same content, different name. If you have a suggestion, you know where to put it.
Contaminated with masterbatch
The world’s largest 3D printed trash can. People were taking pictures of them standing next to it.
The Groot fail
What the infill looks like on the PartDaddy
I promised the world’s largest 3D printed trash can, and I gave you the world’s largest 3D printed trash can. This gigantic orange vase was printed on the PartDaddy, SeeMeCNC’s 18-foot tall delta printer a few months ago at the NYC Maker Faire. I have been using this as a trash can in my basement since then, making me one of the only people who have their trash can on Wikipedia.
A failed print on Saturday morning
Speaking of the PartDaddy, this is what a fail looks like. The first PartDaddy print was a Groot, a 13-hour long print job. It was left running overnight, but it ran out of PLA pellets sometime around 4 in the morning. If you’re wondering what the black band is around the Groot’s face is, here’s the breakdown:
The PartDaddy sucks PLA pellets up from a trash can (that’s not 3D printed), and dispenses it into a hopper above the print head. This hopper was 3D printed on the PartDaddy, and there is still a little bit of colarant dust in there. When the PLA pellets run out, that dust is embedded in the extrusion. When you realize that masterbatch is only about 5% of the finished plastic, it doesn’t take much black dust to discolor a print.
Yes, this is a print fail that could have been fixed by having an all-night bash. A few other people left their printers running overnight including [The Great Fredini] and his Scan-A-Rama. This was a Rostock Max that had something wonky happen with the Bowden. There was filament everywhere.
How about some Star Wars droids? An R2 from the Droid Builder’s Club was there, but there was also the beginnings of a completely 3D printed Roger. While we’re on the subject of plastic robots that will fall apart at a moment’s notice, there was a K’NEX 3D printer. Yes, it’s made almost entirely out of K’NEX, and it did work at one time. Those orange parts sitting next to it? Those came out of the K’NEX printer. If you’re looking for the definitive RepStrap, there ‘ya go.
Roger Roger, or a B1 Battle Droid
K’NEX Printer
Lincoln death mask in bronzefill. Patinaed with vinegar.
NEW FILAMENTS
For the last few months, metal filaments – PLA with tiny particles of copper, brass, bronze, iron, or aluminum have been available. MRRF was the first place where you could see them all together. A few things of note: these filaments are heavy – the printed objects actually feel like they’re made out of metal. They’re actually metal, too: the iron-based filaments had a tiny bit of red corrosion, and the Lincoln death mask above was treated with acetic acid. These filaments are also expensive, around $100 for 1kg. Still, if you want to print something that will be around in 100 years, this is what you should get.
The most beautiful printer ever
MRRF should have had a contest for the best looking 3D printer at the show. A beautiful delta from Detroit Rock City would have won:
That white hexagon in the center is a ceramic PCB that I’m told cost an ungodly amount of money. Underneath the ceramic build plate, there’s a few Peltiers between the bed and the large copper heat sink. The heat sink is connected to the three risers by heat pipes, making the entire printer one gigantic heat sink. Why would anyone make such an amazing art deco printer? For this.
Because you can use Peltiers to heat and cool a bed, a little bit of GCode at the end of a print will cool the bed to below room temperature. If you do your design right, this means the print will just fall over when it’s done. When the print bed is cooling, you can actually hear the bond between the bed and print cracking. It’s beautiful, it’s cool, and I’m told this printer will make its way to hackaday.io soon.
There you go, the best and coolest from the last Midwest RepRap Festival ever. There will never be another one. It only needs a better name, and [John] at SeeMeCNC is great at coming up with names. Just ask what VIP is a backronym of.
As all 6-year-olds should, [Marc]’s son is a huge fan of Star Wars. For his birthday party, he wanted a Star Wars themed cake, and making one in the shape of R2D2 seemed to be right up [Marc]’s alley. Of course any clone of everyone’s favorite R2 unit should also display Leia’s distress message to Ben Kenobi, and [Marc] figured out a way to do just that.
Because of R2’s strange and decidedly non-cake shape, [Marc] first constructed a stand out of wood, cardboard, and a PVC pipe to hold the cake into place. The cylindrical droid body is of course made of cake and frosting, with R2’s dome made out of fondant.
The PVC pipe running up the center of the droid provided [Marc] with the ability to run a power and video connector up R2’s spine. These are connected to a small projector receiving video from a netbook placed out of the way.
You can check out a video of the R2 cake playing Leia’s holographic distress message below. At the end of the video, there’s a 6-year-old birthday party guest saying, “what is that?” It might be time to dig out the VHS player and the non-remastered trilogy, [Marc].
That white hexagon in the center is a ceramic PCB that I’m told cost an ungodly amount of money. Underneath the ceramic build plate, there’s a few Peltiers between the bed and the large copper heat sink. The heat sink is connected to the three risers by heat pipes, making the entire printer one gigantic heat sink. Why would anyone make such an amazing art deco printer? 
