Pulling A Crystal By Grinding It

May 10, 2020 by Jenny List 29 Comments

If you own a radio transmitter, from a $10 Baofeng handheld to a $1000 fancy all-band transceiver, setting the frequency is simply a case of dialing in where you want to go. A phase-locked-loop frequency synthesizer or a software-defined radio will generate your frequency, and away you go. There was a time though when synthesizers were impossibly complex and radio amateurs were faced with a simple choice. Use an LC oscillator and put up with drifting in frequency, or use a crystal oscillator, and be restricted to only the frequencies of the crystals you had. [Mark Erdle, AE2EA] modified a 1950s broadcast AM broadcast transmitter for the 1.8MHz amateur band, and his friend [Andy Flowers, K0SM] thought it needed its crystal back for originality rather than the external frequency source [Mark] had provided. He documents the process of modifying a crystal oven and moving a crystal frequency in the video below the break.

A crystal oven is a unit containing the crystal itself alongside a thermostatic heater, and in this one, the crystal was a 1970s-vintage hermetically sealed HC6 device. He modified the oven to take a socket for older FT243 crystals because the quartz element can easily be accessed. [Andy] picked a crystal as close as he could find below the required frequency. He then ground it down with very fine grit on a glass plate, reducing its mass and thus its resonant frequency. We’re taken through the process of getting it close to frequency, but sadly don’t see the etching that he uses for the very last stage. At the end of the video, we see a QSO on the transmitter itself, which is something of an oddity in an age when AM on amateur bands has been supplanted by other modes for decades.

If you’re curious about the transmitter there’s a video thread following its restoration, and if the guts of older radio gear interests you then take a look at this aircraft receiver lovingly brought back to life.

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The Lost Art Of Component Scavenging

May 2, 2020 by Jenny List 115 Comments

With the easy and cheap availability of parts by Internet mail order, it’s easy to forget that acquiring electronic components was once a more tedious process, and it was common to use salvaged parts because they were what you had. Scouring a panel from a dumpster-find TV for the right resistor may now be a thing of the past, but it’s not entirely dead. [Ryan Flowers] was lucky enough to score a box of old CB radios at a garage sale, and takes us through a teardown in search of parts he can use to make a QRP amateur radio rig. Delving into aged electronics is right up our street!

An IF amplifier was high-tech back in '75. — An IF amplifier was high-tech back in ’75.

A possibility for a 27 MHz CB rig is to convert it to the neighbouring 10 m amateur band, but since these were all AM rigs, a mode that sees very little amateur use, it was better to part them out. It’s an interesting study in the evolution of radio design, as an entirely analogue design of mostly discrete components is revealed.

Careful inspection of the photographs reveals a Fairchild uA703 5-transistor IF amplifier chip in a metal can, but that’s about as high-tech as it gets. Unexpectedly there is a huge bank of crystals rather than the frequency synthesiser that would have been standard only a few years later.

He comes away with the chassis, switches and pots, and the RF inductors and crystals from the PCB. Those miniature Toko inductors used to be a common sight, but are now something of a rarity. If you fancy a wallow in semiconductors from this era we’ve previously taken a look at the vintage Fairchild catalogue, in which the uA703 is on page 398.

Odd Crosley Radios From The 1920s

April 24, 2020 by Al Williams 37 Comments

You may sometimes see the Crosley name today on cheap record players, but from what we can tell that company isn’t connected with the Crosley Radio company that was a powerhouse in the field from 1921 to 1956. [Uniservo] looks at two of the very early entries from Crosley: the model VIII and the XJ. You can see the video of both radios, below.

The company started by making car parts but grew rapidly and entered the radio business very successfully in 1921. We can only imagine what a non-technical person thought of these radios with all the knobs and switches, for some it must have been very intimidating.

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Lock Your Keys In The Car On Purpose With Aluminum Foil

April 22, 2020 by Bryan Cockfield 74 Comments

[TJ] is a surfer, and drives his car to get to the beach. But when he gets there he’s faced with a dilemma that most surfers have: either put his key in your baggies (shorts) or wetsuit and hope it doesn’t get lost during a wipeout, or stash it on the rear wheel of his car. Hiding the keyfob by the car isn’t an option because it can open the car doors just by being in proximity to the car. He didn’t want to risk losing it to the ocean either, so he built a waveguide of sorts for his key out of aluminum foil that lets him lock the key in the car without locking himself out.

Over a series of trials, [TJ] found out that his car, a 2017 Chevy Cruze, has a series of sensors in it which can determine the location of the keyfob based on triangulation. If it thinks the keyfob is outside of the car, it allows the door to be locked or unlocked with a button on the door handle. If the keyfob is inside the car, though, it prevents the car from locking via the door handles so you don’t accidentally lock yourself out. He found out that he could “focus” the signals of the specific sensors that make the car think the keyfob is outside by building an open Faraday cage.

The only problem now is that while the doors can be locked, they could also can be unlocked. To solve that problem he rigged up an ESP32 to a servo to open and close the opening in the Faraday cage. This still means there’s a hidden device used to activate the ESP32, but odds are that it’s a cheaper device to replace than a modern car key and improves security “through obscurity“. If you have any ideas for improving [TJ]’s build, though, leave them in the comments below. Surfers across the world from [TJ] to the author would be appreciative.

An FPGA And A Few Components Can Make A Radio

April 18, 2020 by Jenny List 18 Comments

There was a time when making a radio receiver involved significant work, much winding of coils, and tricky alignment of circuitry. The advent of Software Defined Radio (SDR) has moved a lot of this into the domain of software, but there is of course another field in which a radio can be created via code. [Alberto Garlassi] has created a radio receiver for the AM and HF bands with a Lattice MachXO2 FPGA and minimal external components.

He describes it as an SDR, which given that it’s created from Verilog, is a term that could be applied to it. But instead of using an SDR topology of ADC and digital signal processing, it implements a surprisingly traditional direct conversion receiver.

It has a quadrature AM demodulator which has a passing similarity to an SDR with I and Q phased signals, but that’s where the similarity ends. Frequency selection is via an oscillator controlled from a serial port, and there is even a PWM amplifier on board that can drive a speaker. The result can be seen in the video below, and as you can hear the direct conversion with quadrature demodulator approach makes for a very effective AM receiver.

If this is a little much but you still fancy a radio with minimal components, you should have a look at the Silicon Labs range of receiver chips.

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As A Matter Of Fact, It’s All Dark

April 16, 2020 by Bryan Cockfield 41 Comments

While the dark side of the moon wasn’t seen by humans until the middle of the 20th century, that side of the moon isn’t always dark, just hidden from view of Earth by a quirk of gravity. The more appropriate name for the other half of the moon is the “far side”, but while it gets just as much sunshine as the near side does it is dark to one thing in particular: man-made radio waves. That, along with the lack of an atmosphere and ionosphere on the moon, makes it a perfect place for a new telescope.

This telescope isn’t like something you’d set up in your back yard, either. It’s more similar to the Aricebo Observatory in Puerto Rico which uses natural topography to help form the telescope. The proposed telescope on the far side of the moon would use a robot to deploy a net along a fairly large crater to act as a parabolic dish, while another robot would suspend the receiver above the crater. The large size is necessary for viewing deep into space, but is also because of the low-frequency radio signals they hope to capture.

Building a dish like this on the moon is sure to be no easy task, especially since remote control on the far side of the moon is difficult for precisely the reasons that make this a good location for a telescope. But with an appropriate amount of funding and some sufficiently autonomous robots it should be possible. Plus, you never know what you’ll find when looking deep into space.

A Dangerous Demonstration Of The Power Of Radio

April 16, 2020 by Dan Maloney 56 Comments

Terrestrial radio may be a dying medium, but there are still plenty of listeners out there. What would a commute to or from work be without a check of “Traffic on the Eights” to see if you need to alter your route, or an update of the scores from yesterday’s games? Getting that signal out to as many listeners as possible takes a lot of power, and this dangerous yet fascinating demo shows just how much power there is on some radio towers.

Coming to us by way of a reddit post, the short video clips show a crew working on a 15,000-Watt AM radio tower. They appear to be preparing to do tower maintenance, which means de-energizing the antenna. As the engineer explains, antennas for AM radio stations in the medium-wave band are generally the entire tower structure, as opposed to the towers for FM and TV stations, which generally just loft the antenna as high as possible above the landscape. The fun starts when the crew disconnects a jumper and an arc forms across the clamp and the antenna feed. The resulting ball of plasma acts like a speaker, letting us clearly hear the programming on the station. It’s like one of the plasma speakers we’ve seen before, albeit exceptionally more dangerous.

It’s an impressive display of the power coursing through broadcast towers, and a vivid reminder to not mess with them. Such warnings often go unheeded, sadly, with the young and foolish paying the price. There’s a reason they put fences up around radio towers, after all.

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