stepper

169 Articles

Syringe Pump Turns CNC Machine Into A Frosting Bot

June 28, 2019 by 3 Comments

“Amazing how with only the power of 3D-printing, two different computers, hundreds of dollars in CNC machinery, a lathe, and modern microcontroller magic, I can almost decorate a cupcake as well as a hyperactive ten-year-old.”  We can think of no better way to sum up [Justin]’s experiment in CNC frosting application, which turns out to only be a gateway to more interesting use cases down the road.

Granted, it didn’t have to be this hard. [Justin] freely admits that he took the hard road and made parts where off-the-shelf components would have been fine. The design for the syringe pump was downloaded from Thingiverse and does just about what you’d expect – it uses a stepper motor to press down on the plunger of a 20-ml syringe full of frosting. Temporarily attached in place of the spindle on a CNC router, the pump dispenses onto the baked goods of your choice, although with an irregular surface like a muffin top the results are a bit rough. The extruded frosting tends to tear off and drop to the surface of the cake, distorting the design. We’d suggest mapping the Z-height of the cupcake first so the frosting can dispense from a consistent height.

Quality of the results is not really the point, though. As [Justin] teases, this hardware is in support of bioprinting of hydrogels, along with making synthetic opals. We’re looking forward to those projects, but in the meantime, maybe we can all just enjoy a spider silk beer with [Justin].

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Wandel Weaponizes Waste With Lego And A Raspberry Pi

May 9, 2019 by 6 Comments

Before 3D printers, there was LEGO. And the little bricks are still useful for putting something together on the quick. Proof is YouTuber [Matthias Wandel]’s awesome bottle cap shooter build that uses rudimentary DIY computer vision to track you and then launch a barrage of plastic pieces at you.

This is an amazing project that has a bit of something for everyone. Lets start with the LEGO. [Matthias Wandel] starts with making a crossbow designed launcher and does an awesome job with showing us how it works in a video. The mechanism is an auto reloading and firing system that can be connected to a stepper motor. Next comes the pan and tilt mechanism which allows the turret to take better aim at moving targets: more LEGO and stepper motors.

The target tracker uses color matching in a program that curiously uses no OpenCV. It compares consecutive frame and then filters out red objects – the largest red dot is it. Since using a fisheye lens on the Raspbery Pi camera adds distortion, [Matthias Wandel] uses a jig made with more Legos to calibrate the image.

The final testing involved having his own child walk around the room being hunted but the autonomous machine. Kids do love toys even if they are trying to shoot bottle caps at them.

Want more Lego inspiration? Check out the Lego Quadcopter Mod and the Lego Tank with the ESP8266.

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Benchtop Lathe Gets An Electronic Leadscrew Makeover

April 17, 2019 by 51 Comments

The king of machine tools is the lathe, and if the king has a heart, it’s probably the leadscrew. That’s the bit that allows threading operations, arguably the most important job a lathe can tackle. It’s a simple concept, really – the leadscrew is mechanically linked through gears to the spindle so that the cutting tool moves along the long axis of the workpiece as it rotates, allowing it to cut threads of the desired pitch.

But what’s simple in concept can be complicated in reality. As [Clough42] points out, most lathes couple the lead screw to the spindle drive through a complex series of gears that need to be swapped in and out to accommodate different thread pitches, and makes going from imperial to metric a whole ball of wax by itself. So he set about building an electronic leadscrew for his lathe. The idea is to forgo the gear train and drive the leadscrew directly with a high-quality stepper motor. That sounds easy enough, but bear in mind that the translation of the tool needs to be perfectly synchronized with the rotation of the spindle to make threading possible. That will be accomplished with an industrial-grade quadrature encoder coupled to the spindle, which will tell software running on a TI LaunchPad how fast to turn the stepper – and in which direction, to control thread handedness. The video below has some great detail on real-time operating systems on microcontrollers as well as tests on all the hardware to be used.

This is only a proof of concept at this point, but we’re looking forward to the rest of this series. In the meantime, [Quinn Dunki]’s excellent series on choosing a lathe should keep you going.

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What Can You Learn From An Eggbot?

April 17, 2019 by 32 Comments

An eggbot is probably the easiest introduction to CNC machines that you could possibly hope for, at least in terms of the physical build. But at the same time, an eggbot can let you get your hands dirty with all of the concepts, firmware, and the toolchain that you’d need to take your CNC game to the next level, whatever that’s going to be. So if you’ve been wanting to make any kind of machine where stepper motors move, cut, trace, display, or simply whirl around, you can get a gentle introduction on the cheap with an eggbot.

Did we mention Easter? It’s apparently this weekend. Seasonal projects are the worst for the procrastinator. If you wait until the 31st to start working on your mega-awesome New Year’s Dropping Laser Ball-o-tron 3000, it’s not going to get done by midnight. Or so I’ve heard. And we’re certainly not helping by posting this tutorial so late in the season. Sorry about that. On the other hand, if you start now, you’ll have the world’s most fine-tuned eggbot for 2020. Procrastinate tomorrow!

I had two main goals with this project: getting it done quickly and getting it done easily. That was my best shot at getting it done at all. Secondary goals included making awesome designs, learning some new software toolchains, and doing the whole thing on the cheap. I succeeded on all counts, and that’s why I’m here encouraging you to build one for yourself.

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Raspberry Pi Tracks Humans, Blasts Them With Heat Rays

March 22, 2019 by 23 Comments

Given how long humans have been warming themselves up, you’d think we would have worked out all the kinks by now. But even with central heating, and indeed sometimes because of it, some places we frequent just aren’t that cozy. In such cases, it often pays to heat the person, not the room, but that can be awkward, to say the least.

Hacking polymath [Matthias Wandel] worked out a solution to his cold shop with this target-tracking infrared heater. The heater is one of those radiant deals with the parabolic dish, and as anyone who’s walked past one on demo in Costco knows, they throw a lot of heat in a very narrow beam. [Matthias] leveraged a previous project that he whipped up for offline surveillance as the core of the project. Running on a Raspberry Pi with a camera, the custom software analyzes images and locates motion across the width of a frame. That drives a stepper that swivels a platform for the heater. The video below shows the build and the successful tests; however, fans of [Matthias] should prepare themselves for a shock as he very nearly purchases a lazy susan to serve as the base for the heater rather than building one.

We’re never disappointed by [Matthias]’ videos, and we’re always impressed by his range as a hacker. From DIY power tools to wooden logic circuits to his recent Lego chocolate engraver, he always finds ways to make things interesting.

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Make An Impression At The Bar With A CNC Coaster Plotter

December 26, 2018 by 22 Comments

If you’re anything like us, your success with the opposite sex at the bar wasn’t much to brag about. But imagine if you had only had this compact CNC polar plotter and could have whipped up a few custom coasters for your intended’s drink. Yeah, that definitely would have helped.

Or not, but at least it would have been fun to play with. This is actually an improved version of [bdring]’s original “Polar Coaster”. Version 2 is really just a more compact and robust version of the original. The new one has a custom controller for the steppers and pen-lift servo, and everything is mounted neatly to the main PCB. Where the original used a timing belt to drive the platter, the new one uses 3D-printed helical gears, and the steppers have been replaced by slimmer motors. It even has an SD card and smartphone UI, and the coasters look pretty good.

There’s no video of the new one, but you can see its predecessor in action below and imagine the possibilities. Snap a picture and have a line art rendition of someone plotted while you’re waiting for drinks? Just remember not to take any laser engraved wooden nickels.

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Arduino One Pixel Camera Sees All (Eventually)

December 17, 2018 by 19 Comments

Taking pictures in the 21st century is incredibly easy. So easy in fact that most people don’t even own a dedicated camera; from smartphones to door bells there are cameras built into nearly electronic device we own. So in this era of ubiquitous photography, you might think that a very slow and extremely low resolution camera wouldn’t be of interest. Under normal circumstances that’s probably true, but this single pixel camera built by [Tucker Shannon] is anything but normal.

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