3D Printing Is Transformative Experience For Airgun Shooter

It’s interesting to peek into other scenes and niches and see how they intersect with things that one may find commonplace, like 3D printing. In this case, [NewToOldGuns] wrote a guest blog post for PyramydAir (a retailer, so be prepared for a lot of product links) about how 3D printing has completely transformed the experience of how he uses one of his favorite airguns, and allowed him to make changes and improvements that would not otherwise have been practical.

Not only are the 3D printed improvements thoughtful and useful, but it’s interesting to see familiar insights into the whole design process. After explaining some 3D printing basics, he points out that rapid iteration is key to effective prototyping, and a 3D printer can allow that to happen in a way not previously possible.

The pellets held inside the silver cylinder can no longer fall out, and the orange holder allows it to be simply pushed straight through into the gun’s receiver.

It all started with the small magazine which holds the rifle’s projectiles. It would be really handy to pre-load these for easier reloading, but there were practical problems preventing this. For one thing, there’s nothing to really hold the pellets in place and keep them from just falling out when it’s not loaded into the gun. Also, loading them into the gun without letting anything fall out was awkward at best. The solution was to design a simple holder that would cradle the magazine and cover the front and back to keep everything in place. [NewToOldGuns] also designed it so that it could mate directly to the gun, so the magazine could simply be pushed straight into the receiver while the action was held open.

Once this simple part was working, the floodgates of creativity were opened. Next was a belt attachment to hold multiple reloads, followed by a decision to mount the reloads directly onto the gun instead. An improved lever and sights quickly followed.

I also demonstrated the iterative approach to prototyping when I designed a simple alarm to detect when my 3D printer’s filament had run out. [NewToOldGuns] observes that the real power of 3D printing isn’t being able to make bottle openers or coat hooks on demand. It’s the ability to imagine a solution, then have that solution in hand in record time.

3D Printed Snap Gun For Automatic Lock Picking

At a far flung, wind blown, outpost of Hackaday, we were watching a spy film with a bottle of suitably cheap Russian vodka when suddenly a blonde triple agent presented a fascinating looking gadget to a lock and proceeded to unpick it automatically. We all know very well that we should not believe everything we see on TV, but this one stuck.

Now, for us at least, fantasy became a reality as [Peterthinks] makes public his 3D printed lock picker – perfect for the budding CIA agent. Of course, the Russians have probably been using these kind of gadgets for much longer and their YouTube videos are much better, but to build one’s own machine takes it one step to the left of center.

The device works by manually flicking the spring (rubber band) loaded side switch which then toggles the picking tang up and down whilst simultaneously using another tang to gently prime the opening rotator.

The size of the device makes it perfect to carry around in a back pocket, waiting for the chance to become a hero in the local supermarket car park when somebody inevitably locks their keys in their car, or even use it in your day job as a secret agent. Just make sure you have your CIA, MI6 or KGB credentials to hand in case you get searched by the cops or they might think you were just a casual burglar. Diplomatic immunity, or a ‘license to pick’ would also be useful, if you can get one.

As mentioned earlier, [Peter’s] video is not the best one to explain lock picking, but he definitely gets the prize for stealth. His videos are below the break.

In the meantime, all we need now are some 3D printed tangs.

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3D Printed Gun Saga: Court Case Over CAD Files Settled

Can you create 3D printed designs and distribute them freely and without restriction? Maybe, and it’s likely to become easier in the future. A settlement has been reached in the saga of the US Department of State versus Cody Wilson, and beginning August 1st the Defense Distributed library of gun designs will once again become available.

Cody is well known for creating the first 3D printed gun. He went on to found Defense Distributed, a company that published designs and technical files for 3D printing firearms before being pulled into litigation that sought to curb the distribution of such plans by subjecting them to International Traffic in Arms Regulations (ITAR) restrictions. Read that carefully, it’s the (international) distribution of CAD files at question here, and not the act of 3D printing, and Defense Distributed has been granted an ITAR exemption. Will other arms-related design files be similarly exempted? The settlement mentions upcoming rule changes seeking to make this type of exemption the standard.

As members of the Hackaday community, we’re the people to whom our friends and family turn for perspective when new technology makes it into their news feeds. Those with little or no exposure to 3D printing may easily fall to doom and gloom reports. But is this a story of doom and gloom? Absolutely not, guns are still guns and 3D printers are still 3D printers. Let’s take a look.

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3D Printering: Printing Sticks For A PLA Hot Glue Gun

When is a hot glue stick not a hot glue stick? When it’s PLA, of course! A glue gun that dispenses molten PLA instead of hot glue turned out to be a handy tool for joining 3D-printed objects together, once I had figured out how to print my own “glue” sticks out of PLA. The result is a bit like a plus-sized 3D-printing pen, but much simpler and capable of much heavier extrusion. But it wasn’t quite as simple as shoving scrap PLA into a hot glue gun and mashing the trigger; a few glitches needed to be ironed out.

Why Use a Glue Gun for PLA?

Some solutions come from no more than looking at two dissimilar things while in the right mindset, and realizing they can be mashed together. In this case I had recently segmented a large, hollow, 3D model into smaller 3D-printer-sized pieces and printed them all out, but found myself with a problem. I now had a large number of curved, thin-walled pieces that needed to be connected flush with one another. These were essentially butt joints on all sides — the weakest kind of joint — offering very little surface for gluing. On top of it all, the curved surfaces meant clamping was impractical, and any movement of the pieces while gluing would result in other pieces not lining up.

An advantage was that only the outside of my hollow model was a presentation surface; the inside could be ugly. A hot glue gun is worth considering for a job like this. The idea would be to hold two pieces with the presentation sides lined up properly with each other, then anchor the seams together by applying melted glue on the inside (non-presentation) side of the joint. Let the hot glue cool and harden, and repeat. It’s a workable process, but I felt that hot glue just wasn’t the right thing to use in this case. Hot glue can be slow to cool completely, and will always have a bit of flexibility to it. I wanted to work fast, and I wanted the joints to be hard and stiff. What I really wanted was melted PLA instead of glue, but I had no way to do it. Friction welding the 3D-printed pieces was a possibility but I doubted how maneuverable my rotary tool would be in awkward orientations. I was considering ordering a 3D-printing pen to use as a small PLA spot welder when I laid eyes on my cheap desktop glue gun.

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Making A Gun Without A 3D Printer

Around four years ago the world was up in arms over the first gun to be 3D printed. The hype was largely due to the fact that most people don’t understand how easy it is to build a gun without a 3D printer. To that end, you don’t even need access to metal stock, as [FarmCraft101] shows us with this gun made out of melted aluminum cans.

The build starts off by melting over 200 cans down into metal ingots, and then constructing a mold for the gun’s lower. This is the part that is legally regulated (at least in the US), and all other parts of a gun can be purchased without any special considerations. Once the aluminum is poured into the mold, the rough receiver heads over to the machine shop for finishing.

This build is fascinating, both from a machinist’s and blacksmith’s point-of-view and also as a reality check for how easy it is to build a firearm from scratch provided the correct tools are available. Of course, we don’t need to worry about the world being taken over by hoards of angry machinists wielding unlicensed firearms. There’s a lot of time and effort that goes into these builds and even then they won’t all be of the highest quality. Even the first 3D printed guns only fired a handful of times before becoming unusable, so it seems like any homemade firearm, regardless of manufacturing method, has substantial drawbacks.

Thanks to [Rey] for the tip!

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Building A Better 3D Printed Gun

Back in 2013, [Cody Wilson] of Defense Distributed designed and built the world’s first completely 3D printed pistol. He called his gun the Liberator, after a World War II-era single-shot pistol designed to be cheap and easy to manufacture, easy to conceal, and for members of the French Resistance, ‘a great gun to obtain a better gun’.

cyl[Cody]’s Liberator turned out to be a great gun to obtain two or three fewer fingers. Not only was this a single-shot pistol, it was a single barrel pistol; with each round fired requiring a new 3D printed barrel. Tests were carried out, explosions happened, and we couldn’t even get the thing to print. For all the media hubbub, for all the concerned legislators, the first 3D printed pistol was much ado about nothing.

3D printers are still an extremely interesting technology, and if history has proved one thing, it’s that engineers and tinkerers will keep building guns. Last week, [James Patrick] released his latest design for a working 3D printed gun. It still fires the .22lr of the Liberator, but this is a double action revolver, it won’t blow up, and if you drop it, it won’t discharge. It’s the little things that count.

[James]’ revolver is either a 6 or 8-shot revolver uses a pepper-box design, where the gun has multiple chambers and barrels in one gigantic cylinder. The double action design first rotates the cylinder to the next chamber, pulls back a striker loaded up with a firing pin nail, and (hopefully) fires a round. In the video below, [James] goes over the design of his action, and ends up showing off a few test firings of his newly designed gun.

What’s very interesting about this build is how closely the development of 3D printed firearms is following the development of historical firearms. First, we had guns that probably shouldn’t be fired, ever. Now, the technology for 3D printed guns is about up to 1830 or thereabouts. Give it a few more years and we’ll be up to 1911.


Disclaimer: if you live in the US and think this sort of thing should be illegal, contact your state representative and tell them you support a constitutional convention to remove the personal right to own and operate firearms. This right has been upheld many, many times by the judiciary, and a constitutional convention is the only way your wishes could be carried out. Your state representative probably doesn’t read Hackaday; there is no need to comment here. Let’s talk about engineering and technology instead.

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3D Printed Gun Is Off The Rails

There are certain topics that cause people to have knee-jerk reactions: Try asking a crowd which Star Trek was best or–around here–take a stance for or against the Arduino and you’ll see what we mean. Certainly people polarize quickly when you talk about a 3D printed gun. However, if anyone can sneak [xtamared’s] 3D printed rail gun through airport security, then some guards will have to be fired. It looks like a cool prop from a bad movie, but (as you can see in the videos below) it can project a conductive slug into a decidedly low-tech target.

There aren’t many build details, although you can deduce a few things from the pictures and the captions. At the rear of the gun is a paintball tank that gets the slug moving before it hits the rails which further accelerate the projectile. The electric part is Arduino-based and the very prominent capacitors at the front end can deliver 1800 joules of energy (and add 20 pounds of weight to the gun).

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