Plan B: An Open Source Powder Based 3D Printer

Open Source Powder Based 3D Printer

3D printers come in all shapes and sizes. Most widely known is the FDM (fused deposition modeling) style, which was the easiest to adapt to a consumer grade machine. We’re still waiting for widespread availability of some of the more advanced 3D printing technologies — so you can guess how excited we were when [Yvo de Haas] dropped us a line on his open-source powder based 3D printer!

Powder based 3D printing is one of the most economic and easy to use technologies in the commercial industry because of one wonderful thing — no support material required! They work by laying down fine layers of powder which can then be bonded together either by laser sintering, or by using a binding agent applied by something similar to an inkjet head. Because of this, the surrounding powder acts as a support for any complex geometry you might need — you can quite literally print anything on this style of machine.

[Yvo] has just finished his own version of this style of 3D printer, called the Plan B. Mechanically similar to a regular 3D printer, his is capable of laying down fine powders, and then binding them together using a hacked HP inkjet cartridge. Check it out after the break.

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Disabled Chiahuahua Gets New Outlook on Life with 3D Printed Cart

Turbo the Two Legged Chihuahua

[Turbo] is a disabled Chiahuahua who has brought in quite a bit of media interest after [Mark Deadrick] designed and 3D printed some new wheels for the pup.

He was born without his front legs due to a genetic defect and quickly became the runt of the litter, as the other pups prevented him from getting much food — at 4 weeks old he only weighed 10 ounces! The couple owning the dogs didn’t want to give up on the little guy but weren’t sure what to do — most veterinarian clinics they visited didn’t offer much support, until they found [Amy Birk] at the Downtown Veterinarian in Indianapolis.

[Amy], the manager of the clinic, had little [Turbo] examined and determined that the there was nothing physically wrong with the puppy, other than his missing legs — this meant [Turbo] could still have a full and happy life — with the help of some extra wheels. The only problem? Dog carts are generally built for their canine users when they stop growing — not much available for puppies — nor would it be cheap.

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Hacking out of Necessity — Fixing Your Own CPAP Machine

Fixing a CPAP machine

One of our avid readers named [Felix] suffers from sleep apnea, and needs a CPAP machine in order to not suffocate while he sleeps — After a recent power-outage, his machine broke, so he decided to try his hand at fixing it.

A CPAP (Continuous Positive Airway Pressure) machine ensures people suffering from sleep apnea breath throughout the night, by preventing their throats from closing. As a medical device, they tend to be super expensive, which is why [Felix] wanted to try fixing his (at least until he gets a new machine covered by insurance).

Upon opening up the machine, it was easy to see the problem: the circuit board was completely fried. Luckily, the machine is pretty simple. It has a brushless DC motor (12V), and two chambers with air filters, along with an air pressure sensor. Since the motor is brushless, it’s not quite as simple as just hooking it up to a power supply. It had a whopping 8 separate leads.

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Jacob’s Ladder Using a 10kV Oil Transformer

Jacob's ladder using an Oil Furnace Transformer

Jacob’s Ladders are a staple experiment in any self-respecting mad scientist’s lair — err, a hacker’s workshop. And why not? High voltage, arcing electricity, likely more than enough to kill you even — brilliant! But in all their awesomeness, Jacob’s ladders really aren’t that complex.

In [Kevin Darrah's] latest tutorial he shows us how to make one out of a transformer taken from an oil furnace. Why exactly does an oil furnace even have a high voltage transformer in the first place? They’re actually used as the ignition source, like a pilot light!

The one [Kevin] has is a 110VAC to 10,000VAC transformer, which puts out about 20mA (probably enough to kill you). And to turn it into a Jacob’s Ladder, you’ll just need a two long stiff wires (copper is a good candidate). The wires are closest at the bottom where the transformer can easily arc — this arc then ionizes and heats the air causing it to rise, carrying the arc with it. As the arc continues up the ladder it gets longer and longer as the wires become farther apart, becoming more and more unstable until it breaks. When this happens the arc forms again at the lowest point of resistance — the bottom.

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From Broken Laptop Screen to Portable Light Table

Light table from broken LCD

If you’re like most of us here at Hack a Day, you probably shudder at the amount of e-waste that gets thrown out — here’s a clever way to make some good use out of a broken laptop screen!

[Victor] recently received a broken laptop from a friend, and as it turned out, only the LCD was broken. It’s old though so he didn’t want to buy a new screen for it. Instead he chopped it in half and used the functioning half as a media HTPC for his TV. He was about to trash the screen when he had an idea — the LCD was busted, but the back light wasn’t!

He carefully took apart the screen and removed the LCD portion, making sure to leave the back-light and various filters in place. The tricky part is getting the back light to work, and even that’s not too difficult. Depending on your donor laptop it may be an LED or CCFL back light — if it’s LED, it’s pretty simple, if it’s CCFL, you’ll have to figure out how to power the inverter board to get it to work. [Victor] reverse-engineered his and found a schematic for the inverter online, throwing together a little circuit to give it power — he even added a potentiometer to have variable brightness!

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Biometric Secured Golfcart Allows For Keyless Start

Fingerprint Secured Golf Cart

Who uses keys these days, really? Introducing the world’s first(?) biometric secured golf cart. Gives “push to start” a whole new meaning!

[Ramicaza] lives in a small community where many families (including his!) use golf carts to commute short distances, like to the grocery store, or school. Tired of sharing a key between his parents and siblings, [Ramicaza] decided to soup up his ride with a fingerprint sensor allowing for key less start.

He’s using an ATtiny85 and a GT511-C1 finger print sensor from SparkFun. After throwing together a circuit on a breadboard and testing the concept he went straight to a PCB prototype for install in the cart. What we really like is the case he integrated into the golf cart’s dash. It features a flip-up lid which turns the circuit on when it is opened, and off when it is closed to save battery. Scan your finger and a relay triggers the ignition allowing you to drive away.

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Hands Free Recording – Looks Silly but is Super Effective

Video goggles

While most hackers probably like to claim they’re good at everything, no one is good at filming one-handed. Setting up a tripod and adjusting it every shot can be tedious — wouldn’t it be great if you could just film what you see?

That’s what inspired [Hans de Bruin] to make these camera goggles. He’s using those big old school safety glasses that you can remove the glass lenses from. From there he traced the outline and 3D printed an adapter that would fit snugly in the glasses while holding up a video camera — He’s using a Chinese version of the GoPro called the SJ4000, but it should fit a real one too.

But wait, you’ll get a headache staring into one pixeley LCD screen! [Hans] also added a biconvex optical lens between his eye and the camera – it’s the same kind used in Google’s Cardboard VR kit.

Sound like a tool you could use? Head on over to Thingiverse to grab the files and print it out!

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