Microsoft Surface Book Teardown Reveals Muscle Wire Mechanism

It’s hard to resist the temptation to tear apart a shiny new gadget, but fortunately, iFixIt often does it for us. This helps to keep our credit cards safe, and reveal the inner workings of new stuff. That is definitely the case with the Microsoft Surface Book teardown that they have just published. Apart from revealing that it is pretty much impossible to repair yourself, the teardown reveals the mechanism for the innovative hinge and lock mechanism. The lock that keeps the tablet part in place when in laptop mode is held in place by a spring, with the mechanism being unlocked by a piece of muscle wire.

We are no strangers to muscle wire (AKA Nitinol wire or Shape Metal Alloy, as it is sometimes called) here: we have posted on its use in making strange robots, robotic worms and walls that breathe. Whatever you call it, it is fun stuff. It is normally a flexible wire, but when you apply a voltage, it heats up and contracts, much like the muscles in your body. Remove the voltage, and the wire cools and reverts to its former shape. In the Microsoft Surface Book, a single loop of this wire is used to retract the lock mechanism, releasing the tablet part.

Unfortunately, the teardown doesn’t go into much detail on how the impressive hinge of the Surface Book works. We would like to see more detail on how Microsoft engineered this into the small space that it occupies. The Verge offered some details in a post at launch, but not much in the way of specifics beyond calling it an “articulated hinge”.

UPDATE: This post was edited to clarify the way that muscle wire works. 11/4/15.

The Key to Modular Smartphones

Cellphone startup Fairphone is now taking pre-orders for their modular smartphone, which is expected to start shipping in December of this year. Although I’m much more familiar with Google’s project Ara, this is the first modular concept to make it to market. It does lead me to a few questions though: is this actually a modular smartphone, and how widely will modular concepts be adopted?

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The Ubiquitous Atari Punk Console

The Atari Punk Console (APC) is a dual 555 (or single 556) based synth. Designed by the famous (and somewhat infamous) Forrest Mims in 1980 and originally simply named “Sound Synthesizer”, the circuit gained it’s more recent popularity when re-dubbed the “Atari Punk Console” by Kaustic Machines. The circuit however doesn’t bear much relation to the Atari 2600 which didn’t contain a 555 timer chip. However we assume the 2600 produced a similarly glitchy square wave audio output.

a2The circuits operation is easy to grasp and uses only 9 components. This ease of design and construction has allowed builders to focus more on the aesthetics of its construction, hacking it into interesting, and often unlikely enclosures and systems. One such hack is the “Atari Punk Bucket” (shown here) where the APC along with a simple amp was hacked into an old rusted bucket. The APC was built up on strip-board along with a simple amp and reclaimed speakers. [Farmer glitch] has used this as a prop in live sets and it both looks and sounds awesome. Continue reading “The Ubiquitous Atari Punk Console”

No user Serviceable Parts Inside? The rise of the Fix-It Culture

[Source: 1950s Television]
My first job out of high school was in a TV shop. I was hired mainly for muscle; this was the early 1980s and we sold a lot of console TVs that always seemed to need to be delivered to the third floor of a walk up. But I also got to do repair work on TVs and stereos, and I loved it. Old TVs from the 60s and 70s would come in, with their pre-PCB construction and hand-wired chassis full of terminal strips and point to point wiring that must have been an absolute nightmare to manufacture. We’d replace dodgy caps, swap out tubes, clean the mechanical tuners, and sometimes put a new picture tube in  – always the diagnosis that customers dreaded the most, like being told they’d need a heart transplant. We kept those old sets alive, and our customers felt like they were protecting their investment in their magnificent Admiral or Magnavox console with the genuine – and very, very heavy – walnut cabinet.

I managed to learn a lot from my time as a TV repairman, and I got the bug for keeping things working well past the point which a reasonable person would recognize as the time to go shopping for a new one. Fixing stuff is where I really shine, and my house is full of epic (in my mind, at least) repairs that have saved the family tens of thousands of dollars over the years. Dishwasher making a funny noise? I’ll just pull it out to take a look. You say there’s a little shimmy in the front end when you brake? Pull the car into the garage and we’ll yank the wheels off. There’s basically nothing I won’t at least try to fix, and more often than not, I succeed.

I assumed that my fix-it bug made me part of a dying breed of cheapskates and skinflints, but it appears that I was wrong. The fix-it movement seems to be pretty healthy right now, fueled in part by the explosion in information that’s available to anyone with basic internet skills.

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Mechanical Watch Hacker Gets an Apple Watch

Mechanical watch enthusiasts see the Apple watch as a threat to the traditional gear train. It does not tick, requires frequent re-charging, and it’s certainly not the most attractive of watches. But it can direct you to the local coffee shop, allow you to communicate with friends anywhere in the world, get you onto an airplane after the most awkward of arm gestures, and keep you apprised of the latest NCAA basketball scores. Is the advent of the smart watch the end to the mechanical watch?
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Tearing Down The Apple Watch

The Apple Watch has been out for nearly a month now, but so far we haven’t seen a good look at the guts of this little metal bauble of electronic jewelry. Lucky for us that a company in China is hard at work poking around inside the Apple Watch and putting up a few incredible SEM images along the way (Google Translatrix).

This isn’t the first Apple Watch teardown that’s hit the intertubes – iFixit tore one apart with spudgers and tiny screwdrivers and found someone skilled in the ways of tiny parts could probably replace the battery in this watch. Shocking for an Apple product, really. iFixit also took a look at the watch with an x-ray, revealing a little bit of the high-level design of the Apple Watch, the Apple S1 computer on a chip, and how all the sensors inside this wearable work.

A side view of a 6-DOF IMU
A side view of a 6-DOF IMU

This teardown uses an incredible amount of very high-tech equipment to peer inside the Apple Watch. Because of this, it’s probably one of the best examples of showing how these tiny sensors actually work. With some very cool images, a 6-DOF IMU is revealed and the Knowles MEMS microphone is shown to be a relatively simple, if very small part.

Now the Apple S1, the tiny 26.15mm x 28.50mm computer on a chip, serves as the brains of the Apple Watch. It’s breathtakingly thin, only 1.16mm, but still handles all the processing in the device.

Even if you won’t be buying this electronic accessory, you’ve got to respect the amazing amount of engineering that went into this tiny metal bauble of semiconductors and sensors.

Upgrading A Microsoft Surface To A 1 TB SSD

The Microsoft Surface Pro 3 is a neat little tablet, and with an i7 processor, a decent-resolution display, and running a full Windows 8.1 Pro, it’s the closest you’re going to get to a desktop in tablet format. Upgrading the Surface Pro 3, on the other hand, is nigh impossible. iFixit destroyed the display in their teardown, as did CNET. [Jorge] wanted to upgrade his Surface Pro 3 with a 1 TB SSD, and where there’s a will there’s a way. In this case, a very precise application of advanced Dremel technology.

Taking a Surface Pro 3 apart the traditional way with heat guns, spudgers, and a vast array of screwdrivers obviously wasn’t going to work. Instead, [Jorge] thought laterally; the mSSD is tucked away behind some plastic that is normally hidden by the small kickstand integrated into the Surface. If [Jorge] could cut a hole in the case to reveal the mSSD, the resulting patch hole would be completely invisible most of the time. And so enters the Dremel.

By taking some teardown pictures of the Surface Pro 3, printing them out to scale, and aligning them to the device he had in his hand, [Jorge] had a very, very good idea of where to make the incision. A Dremel with a carbide bit was brought out to cut into the metal, and after a few nerve-wracking minutes the SSD was exposed.

The only remaining task was to clone the old drive onto the new one, stuff it back in the Surface, and patch everything up. [Jorge] is using some cardboard and foam, but a sticker would do just as well. Remember, this mod is only visible when the Surface kickstand is deployed, so it doesn’t have to look spectacular.

Thanks [fridgefire] and [Neolker] for sending this in.