For Hackers, rapid prototyping is made easier using basic building blocks such as the Raspberry Pi, Arduino and the huge variety of add on shields for home brew projects. But we don’t see too many real world Industrial applications or machines built using these off-the-shelf electronics. [SlyScience] built The Green Machine – an industrial grade, automated spray painting device to help coat polycarbonate tubes consistently.
The Green Machine is essentially a linear drive that can move a spray gun across a spinning clear tube and coat it evenly with the desired color. These tubes are used as color filters – they slide over standard T5, T8 or T12 fluorescent lamps – and are used in advertising, special effects, films and similar applications. For almost 10 years prior to this machine, the task was done manually. The HPLV (high pressure, low volume) spray gun used for this process needed skilled hands to get consistent results. It was easy to ruin a tube and cleaning them was not possible. [SlyScience] figured things out on the go – teaching himself and figuring out all of the software and hardware pieces of the puzzle. The welded steel frame is about the only “custom” part in this build. Everything else is COTS. Check out the video of The Green Machine in action below, and if you have any tips to help improve the build, chime in with your comments.