Mains rated solid state relay test box

building-a-mains-solid-state-relay-test-box

We like our nice, safe, 5V prototyping projects where the only thing that might get fried is a chip. But there are times when you want to switch appliances for one reason or another and then you’re going to want a mains rated relay. [Viktor] got tired of having exposed high voltage on the bench during the prototyping stage of these projects so he recently built a solid state relay test box.

The only thing he bought for the project was the SSR itself. To act as an enclosure he used the brick from an old laptop power supply. This is perfect for a couple of reasons. First off, it’s designed to contain high voltage if there is ever a short or other problem. Second, it’s already setup for incoming and outgoing power. He just needed to remove the guts and mount the relay. Notice that it comes with a clear plastic shield that physically separates the high voltage side from the low voltage control end. This, along with the cable routing, keeps the dangerous stuff on one side to ensure you won’t get an arc to the low voltage portion of the project.

Building a better PID smoker controller

[Matt] wanted to have more control over his meat smoker so he built this advanced PID smoker controller. It uses the solid state relay seen in the bottom-right of this image to switch the smoker’s heating element. But all of the other goodies that are included add several features not usually found in these builds.

This is a replacement for the commercial PID unit he used on the original build. That monitored the temperature in the smoker, using predictive algorithms to maintain just the right heat level. But this time around [Matt] is looking for extra feedback with a second sensor to monitor meat temperature. Using an Arduino with an SD shield he is able to data log the smoking sessions, and his custom code allows him to specify temperature profiles for resting the meat after it has hit the target temperature. It kind of reminds us of a reflow oven controller… but for food.

Spaduino heats up a used hot-tub

[Ryan] and the roomies decided that a hot tub was just what they needed to spice up the place. They hit Craig’s List and found one for the right price. After acquisition and setup they were pleased to find that the jets and pump worked great. But you’re not going to want to stick as much as your big toe into this ice-cold cryogenics experiment. Some poking around in the control system exposed the dead relays which are responsible for switching the heater. Instead of swapping the parts, [Ryan] began building a control system that will replace the twenty-year-old original.

The heating element still works, but it’s rated at 5.5 kW and here’s no way to automatically switch it on and off. [Ryan] found a 60 Amp solid state relay which can handle the load, and plays nicely with his Arduino. Initial tests got the tub up and running again. Obviously you want the tub to maintain temperature and so a thermistor was added to take readings from the heater core. There’s also a potentiometer to adjust the temperature, and an LCD screen to show the current settings. But [Ryan] hopes to add more features over time, like incorporating jet control, and adding wireless communications via an Xbee module.

Replacement refrigerator controller

[Michael] got his hands on a refrigerator that he intended to store beer in but found that it ran constantly. Instead of buying a new thermostat he and his friend [Doug] set out to build an Arduino-based controller for the fridge.

The finished project will switch 240v so they’ve used a transformer to power the logic circuitry and a solid state relay to handle the load switching, with a Dallas 1820 for temperature data. Because the Arduino offers more capabilities than the average thermostat hack they also decided to tap into its potential by adding an Ethernet shield. We see the Arduino as a prototyping device and so do these folks. Once the bugs in their first PCB prototype are worked out the circuit will use the ATmega328 and do away with the Arduino.

[via @littlebirdceo]

X-mas Hack: 8-channel musical show

We’ve been seeing them appear one house at a time over the last few weeks as Christmas lights are making their annual appearance. Some folks just throw a set of net-style lights on the bushes and call it good but that wouldn’t suit [Noel]. He’s outfitted his house with a show that includes music, 8 controllable light channels, and an Internet interface.

He’s used a plastic toolbox as an enclosure to house everything. Affixed to the base of the enclosure are eight solid state relays for the strings of lights. An Arduino is used to control the SSR switching, playback music through an FM transmitter, and to interface with the wireless bridge.

Rubberneckers can tune their radio to the broadcast frequency and log into the web interface to request their favorite tune or track Santa’s current location. The device even implements VU monitoring to sync the light show with the music. If you want more, watch the video after the break or check out his step-by-step instructions. The Arduino library sure makes the code pulling this all together pretty simple!

[Read more...]

Grow box controls heater, fans, and water

grow_box_controller

The Cheap Vegetable Gardner wanted more automation than their previous PS2 controller based grow system. This time they set out to design a full featured, compact grow controller that can measure temperature and humidity as well as control a heat lamp, fan, and water pump. An Arduino provides USB connectivity and interfaces the solid state relays and sensors. The assembled project all fits in a box but we are left wondering how much heat the four SSRs generate and will it be a problem?

[Thanks shawn]

Beer brewer’s temperature controller

freezer_temperature_controller

Steady fermentation temperatures, usually at about 65 degrees Fahrenheit, are an important part of brewing beer. Because of this, the wort (unfermented beer) is often temperature controlled during fermentation. [android] needed a temperature controller for fermenting beer in a chest freezer. Much like the energy efficient fridge hack from last month, the chest freezer is switched on and off to achieve the desired temperature. Instead of buying a controller, [android] built around an existing design. His project uses a solid state relay to switch an outlet on and off.

The temperature is controlled by a home thermostat. He removed the thermistor from the unit and extended it with 24 gauge wire so that it can go inside of the chest freezer. Utilizing a junction box, the freezer is plugged into one switched outlet and controlled by the thermostat via the relay. The other outlet is unswitched and provides DC power for the relay using a wall wort transformer. Although this thermostat cannot be set cold enough for lagering, it is perfect for keeping kegs at the correct beer serving temperatures when not being used for fermentation.

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