Day: December 20, 2017

Old Scanner Finds New Life In DIY PCB Fab

December 20, 2017 by 32 Comments

Cheap, high-quality PCBs are truly a wonder of our age. That a professionally fabricated board with silkscreen and solder mask can be ordered online and delivered to your door has lowered the bar between a hobbyist project and a polished product. But the wait can be agonizing, and it can throw a wrench into the iterative design process. What to do?

[Andras Kabai] knows the answer to that, and this former flatbed scanner turned into a UV exposer is the centerpiece of his DIY board fab. The old Mustek scanner was a couple of bucks secondhand, and provided not only the perfect form-factor for a board scanner but a trove of valuable parts to reuse. [Andras] replaced the original fluorescent light bar with a long, narrow PCB stuffed with UV LEDs, and added an Arduino Mega to control the original stepper drive. The project looks like it went through a little feature creep, with an elaborate menu system and profiles that include controls for exposure time, the brightness of the LED array via PWM, and the length of board that gets exposed. It’s clearly a work in progress, but early results are encouraging and we’ll be watching to see how [Andras]’ in-house fab shapes up.

This approach to PCB fab is only one of many, of course. You can turn a budget 3D-printer into a PCB machine, or even use an LCD to mask the boards during exposure. The latter intrigues us — an LCD mask and a scanning UV light source could make for a powerful PCB creation tool.

FCC Fines Drone FPV Maker For Using Radio Spectrum

December 20, 2017 by 35 Comments

If you listen to the radio bands in the United States, you might wonder if anyone at the FCC is paying attention, or if they are too busy selling spectrum and regulating the Internet. Apparently however, they are watching some things. The commission just levied a $180,000 fine on a company in Florida for selling audio/visual transmitters that use the ham bands as well as other frequencies.

The FCC charged that Lumenier Holdco LLC (formerly known as FPV Manuals LLC) was marketing uncertified transmitters some of which exceeded the 1-W power limit for ham transmitters used on model craft.

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Emulating A Forgotten UNIX Box

December 20, 2017 by 24 Comments

The AT&T 3B2 series of computers are historically significant, being the main porting platform for System V Release 3 UNIX. Unfortunately, the documentation for these computers has been nearly lost to the sands of time. They are, however, architecturally interesting machines, and [Seth Morabito] has been working for some time on reverse engineering them. Now, [Seth] is calling it: his AT&T 3B2/400 emulator is almost complete, resurrecting an ancient machine from the dead by studying UNIX source code.

The architecture of this computer is unlike anything you’ve seen before, but well-suited to a UNIX machine. The chipset is built around the WE32100 manufactured by Western Electric, and includes a WE32101 MMU for all the fancy memory-mapped I/O. The implementation of this computer is fairly complex, with oodles of glue logic, over a dozen PALs, and various support chips for a PLL and DRAM controllers. This is computer architecture the way it was intended: inscrutable, baroque, and with a lot of fancy custom chips.

The emulator for this system is a bit simpler: you can just download and run it with simh. This emulator simulates 1, 2, or 4MB of system memory, one 720KB floppy diskette, and either one or two 30MB, 72MB, or 161MB MFM hard disk drives. Not everything is implemented so far — [Seth] is still working on an 8-port serial card and a network card — but this is a minimum viable system for developing and analyzing the history of UNIX.

16-Cylinder Stirling Engine Gets A Tune Up

December 20, 2017 by 33 Comments

Tiny catapults, kinetic sculptures, a Newton’s Cradle — all kinds of nifty toys can adorn the desk of the executive in your life. On the high end of the scale, a 16-cylinder butane-powered Stirling engine makes a nice statement, but when it comes equipped with a propeller that looks ready for finger-chopping, some mods might be in order before bestowing the gift.

We don’t knock [JohnnyQ90] for buying a rotary Stirling engine from one of the usual sources rather than building, of course. With his micro Tesla turbine and various nitro-powered tools, he’s proven that he has the machining chops to scratch-build one of these engines. And it wasn’t just the digit dicing potential of the OEM engine that inspired him. There was a little too much slop in the bearings for his liking, so he machined a new bearing block and shaft extension. With a 3D-printed shroud, a small computer fan, and snappy brass nose cone, the engine started looking more like a small jet engine. And the addition of a pulley and a small generator gave the engine something interesting to do. What’s more, the increased airflow over the cold end of the engine boosted performance.

Need the basics of Stirling engines? Here’s a quick look at the 200-year history of these remarkable devices.

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Reusing Motors From Washing Machines

December 20, 2017 by 57 Comments

Big ol’ motors are great when you need to get a big job done, but they can be expensive or hard to source new. However, there’s a source of big, fat, juicy motors right at home for most people – the garden variety washing machine. These motors would usually require a special controller, however [Jerry] is here to show us how to hack the controller that comes with the machine.

The hack begins as [Jerry] decides to gut a Maytag MAH7500 Neptune front loader. Many projects exist that borrow the motor but rely on a seperately sourced variable frequency drive, so the goal was to see if the machine’s original controller was usable. The machine was first troubleshooted using a factory service mode, which spins the drum at a set speed if everything is working correctly.

From there, it was a relatively simple job to source the machine schematics to identify the pinouts of the various connectors.  After some experimentation with a scope and a function generator, [Jerry] was able to get the motor spinning with the original controller doing the hard work.

It’s a simple hack, and one that relies on the availability of documentation to get the job done, but it’s a great inspiration for anyone else looking to drive similar motors in their own projects. The benefit is that by using the original motor controller, you can be confident that it’s properly rated for the motor on hand.

Perhaps instead of an induction motor, you’d rather drive a high powered brushless DC motor? This project can help.

Ask Hackaday: Preserving Electronic Devices

December 20, 2017 by 62 Comments

Conventional wisdom holds that we no longer make things to last for the long haul, and that we live in a disposable world. It’s understandable — after all, most of us have a cell phone in our pocket that’s no more than a year or two old, and it’s often cheaper to buy a new printer than replace the ink cartridges. But most of that disposability is driven by market forces, like new software that makes a device obsolete long before it breaks down, or the razor and blades model that makes you pay through the nose for ink. It turns out that most electronic devices are actually pretty well engineered, and as long as they’re not abused can still be operating decades down the road.

But what happens when you want to put an electromechanical device away and preserve it for a rainy day? What can you do to make sure the device will operate again a few years down the road? Are there steps one can take beyond the typical “keep it in a cool, dry place” advice? In short, how do you preserve electronic devices?

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Grabbing Weather And Traffic Overlays From IHeartRadio

December 20, 2017 by 17 Comments

When the older of us think of radio, we think of dialing in an FM or AM station.  Giant broadcast towers strewn throughout the countryside radiated electromagnetic waves modulated with music, talk and sports across our great land. Youngsters out there might be surprised that such primitive technology still exists. Though the static of an untuned AM receiver might be equivalent to the dial tone of a 56K modem, it’s still a major part of our society.

Like all technology, radio has transitioned to faster and better ways of sending information. Today we have digital radio stations – one of the most popular being iHeartRadio. And because it’s digital, it can also send along info other than audio, such as weather and traffic information.

The guys over at [KYDronePilot] have made use of this to display real-time weather and traffic maps with an SDR and a little Python. They’re new to Python, so be sure to check out their GitHub, grab a copy of the code, and let them know if you see room for improvement.

This hack is based on recent work decoding the digital data, which is worth checking out if you’re interested in SDR, DSP, or any other radio-related acronyms.