Year: 2020

No-Battery Pressure Sensors For Bike Tyres

December 6, 2020 by 55 Comments

Finding out you’ve got a flat tyres halfway into a long ride is a frustrating experience for a cyclist. Maintaining the

While the epoxy does a great job of sealing the PCB to the valve extension, the overmoulding process would likely be key to producing a product with shelf-quality fit and finish. This test run was done with 3D printed ABS moulds.

correct tyre pressures is key to a good ride, whether you’re stacking up the miles on the road or tackling tricky single track in the mountains. [CaptMcAllister] has put together a device that makes keeping an eye on your tyres easy.

The device consists of an ultra low power microcontroller from Texas Instruments, paired with a pressure sensor. Set up for Near Field Communication, or NFC, it’s designed to be powered by the smartphone that queries the microcontroller for a reading. We featured a prototype back in 2015 which required mounting the device within the inner tube of the tyre itself. However, this required invasive installation and the devices tended to wear out over time due to flex damaging the delicate copper coil antenna.

The new design consists of the same microcontroller hardware, but mounted in a modified valve extension that fits to the fill valve of the bicycle tyre. The PCB is directly epoxied on to the valve extension, ensuring air can’t leak out over time. The assembly is then overmoulded in an injection moulding process to provide further sealing and protection against the elements. This should help immensely in rough-and-tumble mountain biking applications.

The new device provides a simple screw-on solution for tire pressure monitoring that’s set and forget — no batteries required. [CaptMcAllister] is currently investigating options for a production run, and given the simple design, we imagine it couldn’t be too hard to rattle off a few hundred or thousand units. We could imagine it would also pair well with a microcontroller, NFC reader, and a display setup on the handlebars to give live readings where required. We look forward in earnest to seeing where this project goes next!

Parkinson’s Spoon Uses Control Theory For Good

December 6, 2020 by 18 Comments

When we first saw [Barqunics’] design for a self-stabilizing spoon for people suffering from Parkinson’s disease, we wondered how well something like that could work. But take a look at the video below and you’ll see this does a fine job of responding to the user’s hand movements and keeping the spoon perfectly level through a wide range of motion.

There’s at least one commercial product that attempts to stabilize a spoon in the same way so that people suffering from that affliction can retain a measure of independence. This shows that you don’t need injection molding and factory made boards to prove the concept. An MPU6050 provides sensor information and two servo motors control the spoon using PID control.

PID — short for proportional, integral, derivative — is a way to adjust something to a desired point. For example, consider trying to heat a cup of water to 95 °C. If you simply turn the heater on full blast until you get to 95 °C, the water will actually get hotter because you’ll overshoot. Using PID, the amount of heating provided will depend on how far off you are now (proportional), how far off you’ve been over the long term (integral), and how much change you’ve effected recently (derivative). The same algorithm works for spoon-balancing and many other types of controls.

This isn’t the first bootstrapped assistive spoon project we’ve seen. We even looked at the commercial version, awhile back.

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Ground Off Part Number Leads To Chip Detective Work

December 6, 2020 by 20 Comments

Sometimes when a piece of electronics lands on the bench, you find that its chips have their markings sanded off. The manufacturer is trying to make the task of the reverse engineer less easy, thus protecting their market. [Maurizio Butti] found an unexpected one in an electronic switch designed for remote control systems, it had the simple job of listening to the PWM signal from a receiver in a model aircraft or similar and opening or closing a FET.

From previous experience he suspected it might be a microcontroller from STC based on the location of power, ground, Rx, and Tx pins. This 8051-compatible device could be readily reprogrammed, so he has able to create his own firmware for it. He’s published the code and it’s pretty simple, as it simply replicates the original. He acknowledges that this might seem odd, but makes the point that it is left open for future upgrades such as for example repeatedly cycling the output as in a flashing light.

We don’t see so much of the STC chips here aside from one of their earlier offerings, but the 8051 core features here more regularly as it’s found in Nordic’s NRF24 series of wireless-capable chips.

Tiny Chain-Link Fence Made With Hand-Cranked Brilliance

December 6, 2020 by 24 Comments

Chain link fences are woven with a mechanism that is almost hypnotic to watch, so [Levsha] decided to build his own tiny hand-crank tabletop version to make tiny copper wire fences.

Chain link consist of a series of wires bent and woven in a zigzag pattern. The zigzag bends are made by winding the wire around a rotating flat plate inside a stationary tube with a spiral slot in the side to keep the spacing of the bends consistent. [Levsha]’s version is roughly 1/10 scale of the real thing, and only does the bending and winding parts. Linking the bent wire together is up to the operator. All the components were machined on a lathe and CNC router, and beautifully finished and assembled on a wood base. The hardest part was the tube with the spiral slot, which took a few attempts to get right. [Levsha] initially tried to use steel wire, but it was too stiff and caused the winding mechanism to lock up. 0.4 mm copper wire turned out to be the best choice.

Although there is no practical use for this device that we can see, the craftsmanship is excellent, and it is one of those videos that reminds us how badly we want some machine tools.

Fine attention to detail is really what makes videos like this enjoyable to watch. Wee seen a few other such project, like a beautiful scratch-built lathe, or a pneumatic powered drone that can’t fly.

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DIY Automated Roller Blinds

December 5, 2020 by 11 Comments

Controlling blinds using off the shelf solutions can be expensive – more so if you have multiple blinds you want to control. [HumanSkunk87] felt the cost was too high, so they designed a controller to automatically open and close the blinds.

The main part of this build is a motor and a ball chain gear – a wheel that captures the balls of a ball chain so that the chain can be pulled. The wheel was designed using Fusion3D and then printed out. The motor requires enough power to pull the chain — [HumanSkunk87] figures it needs to be able to pull about 2.5kg in order to raise the blind. After giving up on stepper motors, a DC motor with a worm gear was found to have enough torque to work. A WEMOS D1 Mini controls the motor controller that drives the ball chain wheel. Two micro switches tell the WEMOS when to stop at the bottom and top of the window.

The WEMOS is programmed using ESPHome and it connects to [HumanSkunk87]’s HomeAssistant to complete the automation. Check out the descriptions in the link for the parts and the code used to run everything. There are many other creative ways to open your blinds, It’s even possible to automate curtains instead of blinds.

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Slot Machine Has A Handle On Fun

December 5, 2020 by 2 Comments

For some reason, when slot machines went digital, they lost their best feature — the handle. Who wants to push a button on a slot machine, anyway? Might as well just play video poker. [John Bradnam] seems to agree, and has built an open-source three-color matrix slot machine complete with handle.

In this case, you’ll be losing all of your nickels to an Arduino Pro Mini. The handle is an upgrade to an earlier slot machine project that uses three 8×8 matrices and a custom driver board. When the spring-loaded handle is pulled, it strikes a micro switch to spins the reels and then snaps back into place. Between each pull, the current score is displayed across the matrix. There’s even a piezo buzzer for victory squawks. We only wish the button under the handle were of the clickier variety, just for the feels. Check out the short demo video after the break.

If you’re not a gambler, you could always turn your slot machine into a clock.

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Hybrid Respirator Uses Repurposed Filters

December 5, 2020 by 15 Comments

With the coronavirus raging worldwide, 2020 has seen major shortages of personal protective equipment impact healthcare workers and individuals alike. This has led many to improvise their own solutions. One of the more complete offerings we’ve seen is this hybrid respirator build from [Ben Howard].

[Ben’s] build goes above and beyond the usual craft project masks. It uses a laser-cut chipboard frame to fit three HEPA filters, originally designed for the Roomba robotic vacuum cleaner. Two are used for exhalation, while one is used for inhalation. A small blower fan is installed with the intake filter, to provide mild positive pressure when breathing in. The assembly is wrapped up in fabric, using layers of spandex, fleece, and ripstop nylon to provide the best possible seal against the wearer’s face.

It’s a build that should appeal to those who want to breathe cleaner air and also protect others from exhaled particles that can spread respiratory viruses. We’ve seen all kind of masks hit the scene this year; the graphene-impregnated variety is one of the more interesting designs. Still, one can hope that future years lead to less reliance on such measures!