OneTesla Electrifies Maker Faire NY 2013

September 24, 2013 by Adam Fabio 11 Comments

onetesla

Throughout the maker pavilion, the siren song of a musical Tesla coil could be heard. Those who followed their ears found themselves at the oneTesla booth. OneTesla is a hobby Tesla coil, with the added twist of polyphonic MIDI input.

Started by three MIT students, oneTesla had a successful Kickstarter campaign last year. Like many kickstarters, they are a bit behind in the shipping department. They are shipping out their third run of kits to backers now. The group had a small number of oneTesla coils for sale at the show, which appeared to have sold out by midday Sunday.

The actual process of generating sound with a Tesla coil is fascinating. All Tesla coils are resonant at high frequency. In oneTesla’s case, this is 220kHz. Human hearing ends around 20kHz, so this is well beyond the range of perception. Since the coil is locked in at this frequency, the power to the coil is modulated at the desired sound frequency. Playing an A note for example, would mean modulating the coil at 440Hz.

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PocketNC P5 Takes Desktop CNC To The 5th Dimension

September 23, 2013 by Adam Fabio 68 Comments

What do you get when you put together a husband/wife team of a machinist and mechanical engineer? If you’re [Matt and Michelle Hertel], you get a 5 axis CNC, which we think was one of the hidden gems at Maker Faire NY.

Hobby CNC machines have grown by leaps and bounds over the last few years. Nearly all these machines have been 3 axis (X,Y,Z). 5 (and more) axis machines have been around for years in the industrial world. These higher level machines never have made the jump to the hobby/home shop world.

The P5’s two extra axis allow for extremely complex parts to be created in one setup. A good example of this would be a turbine wheel. Compound curves on (and behind) each blade would make this an impossible job for a 3 axis CNC. The P5 was machining these parts all weekend at Maker Faire NY. Even more impressive is the fact that it was cutting Delrin, not wax.

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FlowFree Goes Life Sized At Maker Faire NY

September 22, 2013 by Adam Fabio No comments

Maker Faire 2013SetupWillow Glen MakersTeam PathfinderFlow*26

What began as a smartphone game turned into a Maker Faire New York 2013 project for the [Willow Glen Makers]. FlowX26 is a life sized version of the game FlowFree. [The Willow Glen Makers] wanted to build an extendable, easy to set up grid of floor tiles to emulate the game. A CNC machine was employed to create a plywood framework. Not visible in the picture is the fact that each cross member is cut slightly concave. This concavity allows the clear plastic top to deflect just enough to activate a micro switch inside the tile. The switch sends a signal to the tile’s Arduino Mega controller. The Mega then uses this data to control an array of RGB LEDs.

The next problem was interconnection and communication between the tiles. [The Makers] used copper tape, along with a 3D Printed latch system between each tile side. Six connections per side allow power and data to be transmitted throughout the grid.

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Learn Machining From An Old School Metal Master

September 20, 2013 by Adam Fabio 24 Comments

In the depths of YouTube there are still some jewels to be found. [Keith Fenner] is one of them. [Keith] owns Turn Wright Machine Works in Cape Cod, MA. From his small shop, He works on everything from sailboats to heavy equipment.

[Keith] describes himself as “An artist, and a jobber, 36 years in the trade”. We think he could add teacher to that list, as we’ve learned quite a bit about machining from his Youtube channel.

One of the interesting things about [Keith] is his delivery on camera. He makes the viewer feel like an apprentice machinist working alongside him. Rather than carefully setup shots with graphics, [Keith] narrates as he works paying jobs. He also has no problem showing us his mistakes – and recovery from them, as well as his victories.

The main tools at Turn Wright are the lathe and mill, but [Keith] isn’t old fashioned by any means. He has a complete PlasmaCAM setup and isn’t afraid to do a little computer work.

Most of [Keith’s] projects are broken up into several videos. One of our favorites is “So you broke it off in your hole”. In this series [Keith] shows what it takes to get a broken screw extractor (or EZ Out) out of a large diesel turbo. Get a feeling for what [Keith] has to offer with his “Day in the LIfe” video after the break.

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Mario Plays Piano With A Little Help From Raspberry Pi

September 20, 2013 by Adam Fabio 9 Comments

mario-piano

[David] has created his own live robot band to play live versions of the music and sound effects of NES games. Most of us who grew up in the 80’s and 90’s have the music of Nintendo games burned into our brains. While there have been some amazing remixes created over the years, [David] has managed to do something truly unique. Armed with an emulator, some software prowess, and a pair of Raspberry Pis, [Dave] created a system that plays game music and sound effects on analog instruments. A Yamaha Disklavier player piano handles most of the work through a connection to a Raspberry Pi. Percussion is handled by a second Pi. Snare drum, wood block, and tambourine are all actuated by a custom solenoid setup.

The conversion process all happens on the fly as the game is played. [Dave] says the process has about ½ second of lag when played live, but we’re sure that could be fixed with some software tweaks. Continue reading “Mario Plays Piano With A Little Help From Raspberry Pi” →

Advanced Transcend WiFi SD Hacking: Custom Kernels, X, And Firefox

September 19, 2013 by Adam Fabio 95 Comments

[Dmitry] read about hacking the Transcend WiFi cards, and decided to give it a try himself. We already covered [Pablo’s] work with the Transcend card. [Dmitry] took a different enough approach to warrant a second look.

Rather than work from the web interface and user scripts down, [Dmitry] decided to start from Transcend’s GPL package and work his way up. Unfortunately, he found that the package was woefully incomplete – putting the card firmly into the “violates GPL” category. Undaunted, [Dmitry] fired off some emails to the support staff and soldiered on.

It turns out the card uses u-boot to expand the kernel and basic file system into a ramdisk. Unfortunately the size is limited to 3MB. The limit is hard-coded into u-boot, the sources of which transcend didn’t include in the GPL package.

[Dmitry] was able to create his own binary image within the 3MB limit and load it on the card. He discovered a few very interesting (and scary) things. The flash file system must be formatted FAT32, or the controller will become very upset. The 16 (or 32)GB of flash is also mounted read/write to TWO operating systems. Linux on the SD card, and whatever host system the card happens to be plugged in to. This is dangerous to say the least. Any write to the flash could cause a collision leading to lost data – or even a completely corrupt file system. Continue reading “Advanced Transcend WiFi SD Hacking: Custom Kernels, X, And Firefox” →

BeagleBone Black Does CNC With RAMPS

September 19, 2013 by Adam Fabio 13 Comments

[Bart] Wanted to try controlling a CNC with his BeagleBone black, but didn’t want to invest in a CNC Cape. No problem – he created his own translator board for RAMPS. LinuxCNC for the BeagleBone Black has been available for a few months now, and [Bart] wanted to give it a try. He started experimenting with a single stepper motor and driver. By the time he hooked up step, direction, and motor phases, [Bart] knew he needed a better solution.

Several CNC capes are available for the BeagleBone boards, but [Bart] had a RAMPS board just sitting around, waiting for a new project. Most RepRap fans have heard of the RAMPS – or Reprap Arduino Mega Pololu Shield. In fact, we covered them here just a few days ago as part of our 3D Printering series. RAMPS handle all the I/O needed for 3D printing, which carries over quite nicely to other CNC applications as well. The downside is that they’re specifically designed for the Arduino Mega series. Continue reading “BeagleBone Black Does CNC With RAMPS” →