Switching Regulator Layout For Dummies

June 10, 2024 by Arya Voronova 43 Comments

Last time, we went over switching regulator basics – why they’re wonderful, how do you find a switching regulator chip for your purpose, and how to easily pick an inductor for one. Your datasheet should also tell you about layout requirements. However, it might not, or you might want to deviate from them – let’s go more in-depth on what those requirements are about.

Appreciate The Feedback

The two resistors on the right decide what your output voltage will be, and their output is noise-sensitive

There’s a few different switching regulator topologies. Depending on your regulator’s topology and how many components your chip contains, you might need some external components – maybe a Schottky diode, maybe a FET, or maybe even a FET pair. It’s often that the FET is built-in, and same goes for diodes, but with higher-current regulator (2 A to 3 A and above), it’s not uncommon to require an external one. For sizing up those, you’ll want to refer to the datasheet or existing boards.

Another thing is input and output capacitors – don’t skimp on those, because some regulators are seriously sensitive to the amount of capacitance they’re operating with. Furthermore, if you fail to consider things like capacitance dropping with voltage, you might make your regulator very unhappy – not that a linear regulator would be happy either, to be clear. We’ve covered an explainer on this recently – do check it out!

One thing you will likely need, is a feedback resistor divider – unless your switching regulator is pre-set for a certain voltage or is digitally controlled, you need to somehow point it to the right voltage, in an analog way. Quite a few switching regulators are set for a certain voltage output, but most of them aren’t, and they will want you to add a resistor divider to know what to output. There’s usually a formula for resistor divider calculation, so, pick a common resistor value, put it in as one of the resistors into the formula, get the other resistor value out of that formula, and see what’s the closest value you can actually buy. Don’t go below about 10 kΩ so that you don’t have unnecessary idle power consumption, but also don’t go too far above 100 kΩ to ensure good stability of the circuit. Continue reading “Switching Regulator Layout For Dummies” →

A screenshot of the website, showing various parts from Western manufacturers

How Many Western ICs Are There In Russia’s Weapons?

June 8, 2024 by Arya Voronova 60 Comments

Recently, the Ukrainian government has published a database of Western components being used in recently produced Russian armaments, and it’s a fascinating scroll. Just how much does Russia rely on Western manufacturers’ parts? It turns out, a surprising amount. For instance, if you are wondering which ICs are used to build Iran-produced Shahed drones, it seems that it’s a whole bunch of Texas Instruments parts, as well as some Maxim, Intel, and Xilinx ones. Many of the parts in the lists are MCUs and FPGAs, but it’s also surprising how many of the components are jelly bean parts with multiple suppliers.

There appear to be thousands of parts listings, compiled from a good few dozen pieces of equipment that volunteers appear to have taken apart and scrupulously documented – just take a look at the dropdowns at the top of the page. The Ukrainian government is advocating for parts restrictions to be implemented based upon this data – as we all remember, it’s way harder to produce hardware when you can’t buy crucial ICs.

Even for a regular hacker, this database is worth a scroll, if only to marvel at all the regular parts we wouldn’t quite associate with military use. Now, all that’s left is to see whether any of the specific chips pictured have been sold to washing machine manufacturers.

The MXM card with the 3dfx chip in the center, black silkscreen, mounted on the MXM to PCIe adapter, green silkscreen

An MXM Take On The 3dfx Voodoo

June 7, 2024 by Arya Voronova 9 Comments

[sdz] of Vogons forum brings us an unexpected device for the 21st century – a 3dfx Voodoo 4 card in MXM format, equipped with 64MB of RAM. This isn’t just a showpiece – this card actually, properly works when installed into our hacker’s Dell Precision M4800, and [sdz] tells us more on how the card came to be.

Equipped with a VSA-100 GPU, this card has a whole lot of support components for adapting old interfaces to modern ones. There’s a PCIe-PCI bridge IC, an FPGA, HDMI muxes, and a Realtek scaler for video conversion. Handling all the MXM interfaces would’ve been downright impossible, so the card also holds an LVDS header for the M4800’s panel. Plus, for testing all of it, [sdz] has developed a PCIe to MXM adapter board with minimal circuitry needed to have the card work – this is a seriously involved hack and it’s executed remarkably well.

The forum post shows a whole lot of the journey, from receiving the PCBs to code and FPGA gateware bringup, as well as videos of VGA and HDMI operation. In the end, our hacker shows us a fully working setup, the 3dfx card inserted into M4800 and driving its display, as well as overclocking experiments; the author has promised to open-source the card files in due time, too. It’s seriously nice to see DIY MXM cards in the wild, and if you ever wanted to build one, we’ve got an article tells you everything you could want to know about the MXM standard.

We thank [Misel] for sharing this with us!

Continue reading “An MXM Take On The 3dfx Voodoo” →

Close-up of the mod installed into the HDMI switch, tapping the IR receiver

Interfacing A Cheap HDMI Switch With Home Assistant

June 7, 2024 by Arya Voronova 40 Comments

You know the feeling of having just created a perfect setup for your hacker lab? Sometimes, there’s just this missing piece in the puzzle that requires you to do a small hack, and those are the most tempting. [maxime borges] has such a perfect setup that involves a HDMI 4:2 switch, and he brings us a write-up on integrating that HDMI switch into Home Assistant through emulating an infrared receiver’s signals.

The HDMI switch is equipped with an infrared sensor as the only means of controlling it, so naturally, that was the path chosen for interfacing the ESP32 put inside the switch. Fortunately, Home Assistant provides the means to both receive and output IR signals, so after capturing all the codes produced by the IR remote, parsing their meaning, then turning them into a Home Assistant configuration, [maxime] got HDMI input switching to happen from the comfort of his phone.

We get the Home Assistant config snippets right there in the blog post — if you’ve been looking for a HDMI switch for your hacker lair, now you have one model to look out for in particular. Of course, you could roll your own HDMI switch, and if you’re looking for references, we’ve covered a good few hacks doing that as part of building a KVM.

Displays We Like Hacking: HDMI

June 5, 2024 by Arya Voronova 27 Comments

I don’t like HDMI. Despite it being a pretty popular interface, I find crucial parts of it to be alien to what hackers stand for. The way I see it, it manages to be proprietary while bringing a lot of the old cruft in. It doesn’t have a native alternative like DisplayPort, so portable implementations tend to suffer power-wise; the connector situation is interesting, and the HDMI Foundation has been doing some weird stuff; in particular, they are pretty hostile to open-source technology.

This article is not the place for such feelings, however, especially since I’ve expressed them enough in the DisplayPort article. We the hackers deserve to be able to handle the interfaces we stumble upon, and I firmly believe in that way more than in my right to animosity towards HDMI.

The HDMI interface is seriously prominent wherever you look, in part because it’s the interface created by the multimedia-involved companies for the multimedia-involved companies. Over the years we’ve had it, it’s been more than sufficient for basically everything we do video-wise, save for the highest resolutions.

It’s also reasonably simple to wire up, hack on, and even bitbang. Let’s go through what makes it tick.

The Core

HDMI is, at its core, three differential pairs for data, plus one pair to clock them and in the darkness bind them. It’s a digital interface, though it is a fun one. This makes it way more suitable for higher-distance video transmissions than interfaces like VGA, and as long as you stick to relatively low resolutions, HDMI won’t have as many asks in terms of PCB layout as DisplayPort might, thanks to HDMI link speeds scaling proportionally with the display resolution.

Continue reading “Displays We Like Hacking: HDMI” →

To the left, a breadboard with the ATMega328P being attacked. To the right, the project's display showing multiple ;) smiley faces, indicating that the attack has completed successfully.

Glitching An ATMega328P Has Never Been Simpler

June 3, 2024 by Arya Voronova 4 Comments

Did you know just how easily you can glitch microcontrollers? It’s so easy, you really have no excuse for not having tried it out yet. Look, [lord feistel] is doing glitching attacks on an ATMega328P! All you need is an Arduino board with its few SMD capacitors removed or a bare 328P chip, a FET, and some sort of MCU to drive it. All of these are extremely generic components, and you can quickly breadboard them, following [lord feistel]’s guide on GitHub.

In the proof-of-concept, you can connect a HD44780 display to the chip, and have the victim MCU output digits onto the display in an infinite loop. Inside of the loop is a command to output a smiley face – but the command is never reachable, because the counter is reset in an if right before it. By glitching the ATMega’s power input, you can skip the if and witness the ;) on your display; it is that simple.

What are you waiting for? Breadboard it up and see for yourself, this might be the method that you hack your next device and make it do your bidding. If the FET-and-MCU glitching starts to fail you at some point, there’s fancier tools you can use, like the ChipWhisperer. As for practical examples, [scanlime]’s elegant glitching-powered firmware hack is hard to forget.

An example of the case generated for a simple PCB, being shown in the OpenSCAD viewer

Turbocase Generates A PCB Shell For You

June 3, 2024 by Arya Voronova 23 Comments

Our PCBs greatly benefit from cases – what’s with all the pins that can be accidentally shorted, connectors that stick out of the outline, and cables pulling the board into different directions. Designing a case for your PCB might feel like a fair bit of effort – but it likely isn’t, thanks to projects like turbocase from [Martijn Braam].

This script generates simple and elegant OpenSCAD cases for your KiCad PCBs – you only need to draw a few extra lines in the PCB Editor, that’s it. It makes connector openings, too – add a “Height” property to your connector footprints to have them be handled automatically. Oh, and there’s a few quality-of-life features – if your project has mounting holes, the script will add threaded-insert-friendly standoffs to the case; yet another argument for adding mounting holes to your boards, in case you needed more.

Installing the script is a single line, running it is merely another, and that will cover an overwhelming majority of boards out there; the code is all open too, of course. Want some more customization? Here’s some general project enclosure tutorials for OpenSCAD, and a KiCad-friendly StepUp tutorial. Oh, and of course, there’s many more ways to enclose PCBs – our own [Bob Baddeley] has written a guide to project enclosures that you are bound to learn new things from.

We thank [adistuder] for sharing this with us!