Author: Bryan Cockfield

1708 Articles

A New Educational Robotics Platform

July 30, 2023 by 10 Comments

When looking for electronics projects to use in educational settings, there is no shortage of simple, lightweight, and easily-accessible systems to choose from. From robotic arms, drones, walking robots, and wheeled robots, there is a vast array of options. But as technology marches on, the robotics platforms need to keep up as well. This turtle-style wheeled robot called the Trundlebot uses the latest in affordable microcontrollers on a relatively simple, expandable platform for the most up-to-date educational experience.

The robot is built around a Raspberry Pi Pico, with two low-cost stepper motors to drive the wheeled platform. The chassis can be built out of any material that can be cut in a laser cutter, but for anyone without this sort of tool it is also fairly easy to cut the shapes out by hand. The robot’s functionality can be controlled through Python code, and it is compatible with the WizFi360-EVB-Pico which allows it to be remote controlled through a web application. The web interface allows easy programming of commands for the Trundlebot, including a drag-and-drop feature for controlling the robot.

With all of these features, wireless connectivity, and a modern microcontroller at the core, it is an excellent platform for educational robotics. From here it wouldn’t be too hard to develop line-follower robots, obstacle-avoiding robots, or maze-solving robots. Other components can easily be installed to facilitate these designs as well. If you’re looking for a different style robot, although not expressly for educational purposes this robotic arm can be produced for under $60.

An Open-Source, Free Circuit Simulator

July 30, 2023 by 60 Comments

The original circuit simulation software, called the Simulation Program with Integrated Circuit Emphasis, or SPICE as it is more commonly known, was originally developed at the University of Califorina Berkeley in the 1970s with an open-source license. That’s the reason for the vast versions of SPICE available now decades after the original was released, not all of which are as open or free as we might like. Qucs is a GPL circuit simulator. And if you want the GUI option, you might want to try out QucsStudio, which uses Qucs under the hood, and is free to use, but binary-only.

(Editor’s note: the author was confused between the GPL open-source Qucs and the closed-source, binary-only QucsStudio. We’ve cleaned that up.)

QucsStudio supports a wide range of circuit components and models much in the same fashion as other more popular SPICE programs, including semiconductor devices, passive components, and digital logic gates. Qucs also utilizes SPICE-based simulation, which can model various types of circuit behavior, such as DC, AC, transient, and small-signal analysis.

Unfortunately there are only Windows versions available, and although some might have some success running it under WINE. There are plenty of other options for those of us running non-Windows operating systems though. Here’s a review of 30 of them.

Thanks to [Electroagenda] for the tip!

Harvesting Mechanical Energy From Falling Rain

July 30, 2023 by 40 Comments

Collecting energy from various small mechanical processes has always been something that’s been technically possible, but never done on a large scale due to issues with cost and scalability. It’s much easier to generate electricity in bulk via traditional methods, whether that’s with fossil fuels or other proven processes like solar panels. That might be about to change, though, as a breakthrough that researchers at Georgia Tech found allows for the direct harvesting of mechanical energy at a rate much higher than previous techniques allowed.

The method takes advantage of the triboelectric effect, which is a process by which electric charge is transferred when two objects strike or slide past one another. While this effect has been known for some time, it has only been through the advancements of modern materials science that it can be put to efficient use at generating energy, creating voltages many thousands of times higher than previous materials allowed. Another barrier they needed to overcome was how to string together lots of small generators like this together. A new method that allows the cells to function semi-independently reduces the coupling capacitance, allowing larger arrays to be built.

The hope is for all of these improvements to be combined into a system which could do things like augment existing solar panels, allowing them to additionally gather energy from falling rain drops. We’d expect that the cost of this technology would need to come down considerably in order to be cost-competitive, and be able to scale from a manufacturing point-of-view before we’d see much of this in the real world, but for now at least the research seems fairly promising. But if you’re looking for something you can theoretically use right now, there are all kinds of other ways to generate energy from fairly mundane daily activities.

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Vacuum Chamber Gets Automation

July 30, 2023 by 18 Comments

[Nick Poole] does a lot of custom work with vacuum tubes — so much so that he builds his own vacuum tubes of various shapes, sizes, and functions right on his own workbench. While the theory of vacuum tubes is pretty straightforward, at least to those of us who haven’t only been exposed to semiconductors, producing them requires some specialized equipment. A simple vacuum won’t get you all the way there, and the complexity of the setup that’s needed certainly calls for some automation.

The vacuum system that [Nick] uses involves three sections separated by high-vacuum valves in order to achieve the pressures required for vacuum tube construction. There’s a rough vacuum section driven by one pump, a high vacuum section driven by a second pump, and a third section called the evac port where the tube is connected. Each second must be prepared properly before the next section can be engaged or disengaged. An Arduino Pro is tasked with all of this, chosen for its large amount of ADC inputs for the instrumentation monitoring the pressures in each section, as well as the digital I/O to control the valves and switches on the system.

The control system is built into a 19-inch equipment rack with custom faceplates which outline the operation of the vacuum system. A set of addressable LEDs provide the status of the various parts of the system, and mechanical keyboard switches are used to control everything, including one which functions as an emergency stop. The automation provided by the Arduino reduces the chances for any mistakes to be caused by human error, allows the human operator to focus on other tasks like forming the glass, and can also react much faster to any potentially damaging situations such as the high-pressure pump being exposed to atmospheric pressure.

As you can probably tell, [Nick] is pretty passionate about this stuff — last year he gave a talk at the Hackaday Supercon that went over all the intricacies of building one’s own vacuum tubes.

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Self-Hosted Chatbot Focuses On Privacy

July 30, 2023 by 6 Comments

Large language models (LLMs) have been all the rage lately, assisting from all kinds of tasks from programming to devising Excel formulas to shortcutting school work. They’re also relatively easy to access for the most part, but as the old saying goes, if something on the Internet is free the real product is you (and your data). Luckily there are ways of hosting LLMs on your own to avoid your personal data getting harvested, as well as taking advantage of open-source solutions, but building these systems takes a little bit of effort. [Stephen] and a team from Mozilla walk us through this process and show us a number of options currently available.

Working from the ground up, the group first decides on hosting, which (unsurprisingly) involves using Mozilla hosting services. The choice of runtime environment was a little bit more challenging. The project was time constrained, so they looked at two options here: Hugging Face and llama.cpp. Eventually deciding to move forward with llama.cpp largely due to its ability to run on more consumer-oriented hardware (especially Apple silicon) and the fact that it doesn’t need a powerful GPU, the next task was to choose the model. Settling on the LLaMa model that Facebook recently open-sourced, this model works well with the runtime environment and is essentially the only one that does.

From there, the team at Mozilla wanted to make sure their chat bot would be able to provide other Mozilla employees with information more readily pertinent to their jobs, so they trained their model with some internal Mozilla data as well as other more generic information. This doesn’t mean the job is done, though, there are a number of other factors that went in to designing this system before it was finally complete. Even then, since they built this in a week it’s not perfect; there are some issues with non-permissive licensing of some of the components and many of the design choices may not have been ideal. It’s impressive what’s out there if you’re hosting your own system, though, and while this might be a little more advanced for a self-hosted project, take a look at some other more beginner-friendly projects you can try if you’re just starting out on the self-hosted path.

The ESP32 Doesn’t Need Much

July 28, 2023 by 19 Comments

For those looking to add wireless connectivity to embedded projects or to build IoT devices, there is perhaps no more popular module than the ESP32. A dual-core option exists for processor intensive applications, the built-in WiFi and Bluetooth simplify designs, and it has plenty of I/O, memory, and interoperability for most applications. With so much built into the chip itself, [atomic14] wondered how much support circuitry it really needed and set about building the most minimalist ESP32 development board possible.

Starting with the recommended schematic for the ESP32, the most obvious things to remove are a number of the interfacing components like the USB to UART chip and the JTAG interface. The ESP32 has USB capabilities built in, so the data lines from a USB port can be directly soldered to the chip instead of using a go-between. A 3.3V regulator eliminates the need for many of the decoupling capacitors, and the external oscillator support circuitry can also be eliminated when using the internal oscillator. The only thing [atomic14] adds that isn’t strictly necessary is an LED connected to one of the GPIO pins, but he figures the bare minimum required to show the dev board can receive and run programs is blinking an LED.

Building the circuit on a breadboard shows that this minimalist design works, but instead of building a tiny PCB to solder the ESP32 module to he attempted to build a sort of dead-bug support circuit on the back of the ESP32. This didn’t work particularly well so a tiny dev board was eventually created to host this small number of components. But with that, the ESP32 is up and running. These modules are small and compact enough that it’s actually possible to build an entire dev board setup inside a USB module for a Framework laptop, too.

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A Deep Dive On Battery Life

July 28, 2023 by 12 Comments

There are all kinds of old wives’ tales surrounding proper battery use floating around in the popular culture. Things like needing to fully discharge a battery every so often, unplugging devices when they’re fully charged, or keeping batteries in the fridge are all examples that have some kernel of truth to them but often are improperly applied. If you really want to know the truth about a specific battery, its behavior, and its features, it helps to dig in and actually take some measurements directly like [Tyler] has done with a vast array of embedded batteries in IoT devices.

[Tyler] is a firmware engineer by trade, so he is deeply familiar with this type of small battery. Battery performance can change dramatically under all kinds of scenarios, most important among them being temperature. But even the same type of battery can behave differently to others that are otherwise identical, which is why it’s important to have metrics for the batteries themselves and be able to measure them to identify behaviors and possible problems. [Tyler] has a system of best practices in place for monitoring battery performance, especially after things like firmware upgrades since small software changes can often have a decent impact on battery performance.

While working with huge fleets of devices, [Tyler] outlines plenty of methods for working with batteries, deploying them, and making sure they’re working well for customers. A lot of it is extremely useful for other engineers looking to develop large-scale products like this but it’s also good knowledge to have for those of us rolling out our own one-off projects that will operate under battery power. After all, not caring for one’s lithium batteries can have disastrous consequences.