The term “vacuum” means many different things depending whether you are working on space equipment, scientific instruments, or even internal combustion engines. In our sphere it is so often used as a means to draw bubbles out of resin castings, for which it is a relatively easily achievable partial vacuum. It’s something [Fab] is using, in a vacuum chamber made from Plexiglass.
A simple Plexiglass box would collapse under the air pressure on its own, so to mitigate that it’s made from a piece of tube, and with an internal frame of aluminium extrusion with 3D printed joints to strengthen it from the inside. A pressure sensor allows regulation of the pump that drives the vacuum, and connections are made to the chamber using pneumatic hose connectors. It’s not immediately clear how it is sealed, whether there are nay gaskets or other sealant, or whether air pressure pushing the parts together provides enough of a seal.
We’ve featured a lot of vacuum chambers made for this purpose over the years, and we’d be interested to know what vacuum pump is being used here. If you’re curious too and want to build your own, perhaps you could try a fridge compressor.
A vacuum chamber can be a useful thing to have around the shop. It can be used for all manner of purposes, from science experiments to degassing paints and epoxies. They’re not something you’d find in every workshop, but never fear – you can always build one from scrap you’ve got lying around! (YouTube video, embedded below.)
[VegOilGuy] begins the build with a simple plywood box, which gets screwed together and then tarted up with bodyfiller and paint. This helps to make the box airtight, as well as improving the aesthetics. A slot is then cut in the lid, and then filled with an excessive amount of silicone sealant. A flat plate covered in aluminium foil is placed on top, and the silicone is left to cure for several days.This is used to create a flat sealing surface for the lid to be placed on later.
Once the seal is complete, it’s a simple plumbing job to finish the chamber. [VegOilGuy] does a great job of demonstrating copper soldering and the proper way to install the necessary taps and check valves. Combined with an electric pump, the vacuum chamber passes its tests with flying colors, completely ruining some marshmallows in the process.
With a few dollars spent online for the special bits, it’s a build that any handy maker could throw together in a weekend. You can always go another route, though – like using an old fridge compressor to get the job done.
[Thanks to Keith O for the tip!]
Continue reading “Build Your Own Vacuum Chamber For Degassing And More”
[Black Beard Projects] sealed some pine cones in colored resin, then cut them in half and polished them up. The results look great, but what’s really good about this project is that it clearly demonstrates the necessary steps and techniques from beginning to end. He even employs some homemade equipment, to boot.
Briefly, the process is to first bake the pine cones to remove any moisture. Then they get coated in a heat-activated resin for stabilizing, which is a process that infuses and pre-seals the pine cones for better casting results. The prepped pine cones go into molds, clear resin is mixed with coloring and poured in. The resin cures inside a pressure chamber, which helps ensure that it gets into every nook and cranny while also causing any small air bubbles introduced during mixing and pouring to shrink so small that they can’t really be seen. After that is cutting, then sanding and polishing. It’s an excellent overview of the entire process.
The video (which is embedded below) also has an outstanding depth of information in the details section. Not only is there an overview of the process and links to related information, but there’s a complete time-coded index to every action taken in the entire video. Now that’s some attention to detail.
Continue reading “How To Make Bisected Pine Cones Look Great, Step-by-Step”
It’s pretty much guaranteed that when working with small parts, you will drop at least one. This phenomenon is just how the universe works, there is no avoiding it. Digging though a carpet or dirty shop floor usually results in frustration and subsequent scrambling for a replacement part. Tired of crawling around on his knees looking for runaway parts, [Frank] decided to do something about it. He made a vacuum attachment that helps with the search… and it’s made from stuff he had kicking around the house.
The idea here is to suck up and contain the part without having it making it’s way into the vacuum. To do this there would have to be an intermediate chamber. For this, [Frank] used a multi-pack CD container. This was a great choice because it is clear, allowing him to see what enters the container, and it unscrews quickly making it easy to retrieve the tiny part. The inlet and outlet connectors are made from PVC and are attached to the CD container’s base with adhesive. To keep the debris from getting past the CD container, an old kitchen strainer was cut up and the screen material was used to only let air pass. Once a shop-vac is connected to the outlet pipe, the sucking can begin. [Frank] shows that he has to sift through a bunch of shop-floor crud to find his dropped screw, but it works!
If you’re going to send some hardware up to 100,000 feet, where atmospheric pressure is 1% of what we enjoy on the surface and temperatures swing down to where Fahrenheit and Celsius don’t matter anymore, you might want to do a bit of testing to make sure everything works before launch. With a few bits of PVC, though, that’s a piece of cake.
There were several environmental conditions to take into consideration; the near vacuum experienced by high altitude balloons would be replicated by a refrigerator compressor, the increased solar flux is simulated by a light bulb, and the cold temperatures provided by a chunk of dry ice.
For a proper high altitude, low temperature environmental chamber the test payload should be cooled down via radiation with tubes filled with liquid nitrogen embedded in the walls. This is the NASA way of doing things, but for the budget of $200, [arko]’s chamber simulates a high altitude environment just fine.
Continue reading “Nearspace Environmental Chamber”
[Allan] needed a small vacuum chamber to get all the air out of clear casting resin. Degassing is a simple step in casting that improves the finished product immensely. The problem, though, is building a vacuum chamber. [Allan]’s chamber seems easy enough to build, and pulls enough air out to get to 0.1 atmospheres.
After a hole was drilled in the side of the pressure cooker, [Allan] installed a 15mm “speedfit” plastic tank connector. The seal around the connector is neoprene self-adhesive foam. This foam was also taped around the lip of the pressure cooker for the top.
A thick-walled pressure cooker is more than capable of handling the outside pressure when under vacuum, but [Allan] cautions against using acrylic plastic for the top. Acrylic has the tendency to fail catastrophically, so he used a thick sheet of Lexan. Check out the demo video of [Allan] sucking the air out of shaving cream after the break.
Continue reading “A Vacuum Chamber From A Pressure Cooker”