Secret Ingredient For 3D-Printed Circuit Traces: Electroplating

December 6, 2021 by Donald Papp 46 Comments

Conductive filament exists, but it takes more than that to 3D print something like a circuit board. The main issue is that traces made from conductive filament are basically resistors; they don’t act like wires. [hobochild]’s interesting way around this problem is to use electroplating to coat 3D-printed traces with metal, therefore creating a kind of 3D-printed circuit board. [hobochild] doesn’t yet have a lot of nitty-gritty detail to share, but his process seems fairly clear. (Update: good news! here’s the project page and GitHub repository with more detail.)

The usual problem with electroplating is that the object to be coated needs to be conductive. [hobochild] addresses this by using two different materials to create his test board. The base layer is printed in regular (non-conductive) plastic, and the board’s extra-thick traces are printed in conductive filament. Electroplating takes care of coating the conductive traces, resulting in a pretty good-looking 3D-printed circuit board whose conductors feature actual metal. [hobochild] used conductive filament from Proto-pasta and the board is a proof-of-concept flashing LED circuit. Soldering might be a challenge given the fact that the underlying material is still plastic, but the dual-material print is an interesting angle that even allows for plated vias and through-holes.

We have seen conductive filament used to successfully print workable electrical connections, but applications are limited due to the nature of the filament. Electroplating, a technology accessible to virtually every hacker’s workbench, continues to be applied to 3D printing in interesting ways and might be a way around these limitations.

Running Octoprint On A PinePhone Turns Out To Be Pretty Easy

November 30, 2021 by Donald Papp 11 Comments

3D printer owners have for years benefitted from using Octoprint to help manage their machines, and most people run Octoprint on a Raspberry Pi. [Martijn] made it run on his PinePhone instead, which turned out to be a surprisingly good fit for his needs.

While [Martijn] was working out exactly what he wanted and taking an inventory of what Raspberry Pi components and accessories it would require, it occurred to him that his PinePhone — an open-source, linux-based mobile phone — would be a good candidate for his needs. It not only runs Linux with a touchscreen and camera, but even provides USB, ethernet, and separate DC power input via a small docking bar. It looked like the PinePhone had it all, and he was right. [Martijn]’s project page gives a walkthrough of the exact steps to get Octoprint up and running, and it even turns out to not be particularly difficult.

[Martijn] is no stranger to hacking his PinePhone to do various things; we’ve already seen him add thermal imaging to his PinePhone. For those of you who are intrigued by the idea but don’t own a PinePhone? Check out the octo4a project, which allows running Octoprint on Android phone hardware.

Watch Blender Plugin Make Animated PCB Traces (and More)

November 30, 2021 by Donald Papp 3 Comments

[Staacks]’s Blender plugin to animate growth is behind the sweet animation seen above. It’s an add-on that cleverly makes creating slick growth animations easier when using Blender. It isn’t limited to PCB images either, although they do happen to make an excellent example of the process.

The add-on isn’t limited to animating PCB traces.

The idea is that one begins with an image texture with a structure showing a bunch of paths (like a maze, or traces on a PCB), and that gets used as an input. The plugin then uses a path finding algorithm to determine how these paths could grow from an origin point, and stores the relevant data in the color channels of an output image. That output is further used within Blender as the parameters with which to generate the actual animation, resulting in the neat self-creating PCB seen above. That PCB isn’t just for show, by the way. It’s the PCB for [Staacks]’s smart doorbell project.

Blender is an amazingly comprehensive tool for modeling and animation, and while we’ve covered using it to create high-quality KiCad renders, this kind of animation is really something else.

Here is the GitHub repository for the Blender growth tool if you’re interested in giving it a spin. If you’d like to see more first, watch the video embedded below for a showcase of what it’s capable of, and how it works.

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ESP32 board with battery and nearby antenna

How To Easily Set Up Secure OTA Firmware Updates On ESP32

November 29, 2021 by Donald Papp 12 Comments

After an electronic IoT device has been deployed into the world, it may be necessary to reprogram or update it. But if physical access to the device (or devices) is troublesome or no longer possible, that’s a problem.

OTA updates allow a device to download new firmware, install it, and reboot itself into the new version. Convenient? Yes. Secure? It definitely needs to be.

Fortunately, over-the-air (OTA) firmware updates are a thing, allowing embedded devices to be reprogrammed over their wireless data connection instead of with a physical hardware device. Security is of course a concern, and thankfully [Refik] explains how to set up a basic framework so that ESP32 OTA updates can happen securely, allowing one to deploy devices and still push OTA updates in confidence.

[Refik] begins by setting up a web server using Ubuntu Linux, and sets up HTTPS using a free SSL certificate from Let’s Encrypt, but a self-signed SSL certificate is also an option. Once that is done, the necessary fundamentals are in place to support deploying OTA updates in a secure manner. A bit more configuration, and the rest is up to the IoT devices themselves. [Refik] explains how to set things up using the esp32FOTA library, but we’ve also seen other ways to make OTA simple to use.

You can watch a simple secure OTA firmware update happen in the video, embedded below. There are a lot of different pieces working together, so [Refik] also provides a second video for those viewers who prefer a walkthrough to help make everything clear. Watch them both, after the break.

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Generate Fully Parametric, 3D-Printable Speaker Enclosures

November 28, 2021 by Donald Papp 9 Comments

Having the right speaker enclosure can make a big difference to sound quality, so it’s no surprise that customizable ones are a common project for those who treat sound seriously. In that vein, [zx82net]’s Universal Speaker Box aims to give one everything they need to craft the perfect enclosure.

The parts can be 3D-printed, but the design ensures that the front and back panels are flat, so one can use wood or some other material for those depending on preference and appearance. The assembly is screwed together using six M3 bolts per side with optional heat-set inserts, but it’s entirely possible to simply glue the unit together if preferred.

One thing that makes this design a bit more broadly useful is that [zx82net] not only provides the parametric design file for Fusion360, but also includes STEP format CAD files, and a small number of pre-configured assemblies for a few commonly available speaker drivers: the Dayton Audio DMA70-4, ND91-4, and the TCP115-4. Not enough for you? Check out [zx82net]’s collection of ready-to-rock enclosures in a variety of designs and configurations; there’s bound to be something to appeal to just about anyone.

[via Reddit]

Want Octoprint But Lack A Raspberry Pi? Use An Old Android Phone

November 27, 2021 by Donald Papp 21 Comments

3D printers and Octoprint have a long history together, and pre-built images for the Raspberry Pi make getting up and running pretty easy. But there’s also another easy way to get in on the Octoprint action, and that’s to run it on an Android phone with the octo4a project.

A modern smartphone has a lot of useful features that make it attractive as an Octoprint host. There is a built-in touchscreen, easy power management, a built-in camera, and the fact that people regularly upgrade to new phones means that older Android phones — still powerful pieces of hardware in their own right — are readily available at low cost. The project is still relatively new, so don’t forget to check the Octoprint community thread for this project if you give it a try.

If you are wondering what Octoprint is and what it brings to the table, our own Tom Nardi explained what it does and why it matters when he shared his own upgrade experience from 2018. A few details are no longer current — for example one is no longer likely to encounter a Printrbot — but it’s still a perfectly valid primer on adding great management functionality to a 3D printer.

Magic In VR That Depends On Your Actual State Of Mind

November 21, 2021 by Donald Papp 10 Comments

[Cangar]’s excitement is palpable in his release of a working brain-computer interface (BCI) mod for Skyrim VR, in which the magic system in the game is modified so that spell effectiveness is significantly boosted when the player is in a focused mental state. [Cangar] isn’t just messing around, either. He’s a neuroscientist whose research focuses on assessing mental states during task performance. Luckily for us, he’s also an enthusiastic VR gamer, and this project of his has several interesting aspects that he’s happy to show off in a couple of videos.

User wearing VR headset — The Muse 2 fits under the VR headset easily.

It all starts with the player wearing a Muse 2 meditation device; a type of passive, off-the-shelf electroencephalography (EEG) unit aimed primarily at guiding a user towards better relaxation and focus. [Cangar] reads data using the Brainflow library and processes it into a final value on a scale between “not focused” and “focused”. [Cangar] makes a point of explaining that his system ultimately has the goal of modeling the player’s state of mind, which is different from modeling just the brain activity. As such, motion data is considered as well, and holding still confers a small bonus to the process.

How is this data actually used in the game? In VR, this “focus” value is shown as a small bar on the player’s wrist, and spell effectiveness (for example, damage for attack spells) scales along with the size of the bar. When the bar is full a player would be very powerful, with spells doing double damage. If the bar is empty, spells will do little to no damage.

[Cangar] demonstrates the mod in two videos (both embedded below), but you won’t see him blasting enemies with fireballs. Presumably, VR gamers already know what that looks like, so what he does instead is explain how the system looks and works (first video, cued to 4:12), and in the second, he video demonstrates how the focus meter changes depending on his activity and mental state.

The results look exciting, and the potential uses of a system like this are pretty interesting to think about. Taking a few deep breaths and calming one’s body and mind before launching a magical attack will have a tangible effect in the world, and because things rarely go according to plan, there is also a clear survival benefit to learning to focus while under pressure. But if a brain monitor isn’t your cup of tea, maybe consider a leisurely bike ride through Skyrim, instead.

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