Hackaday Podcast 082: DJ CNC, NFC Black Box, Sound Of Keys, And Payin’ For 3D Prints

Hackaday editors Elliot Williams and Mike Szczys check in on the best hacks from the past week. All the buzz is the algorithm that can reverse engineer your house keys from the way they sound going into the lock. Cardboard construction goes extreme with an RC car build that’s beyond wizard-level. Speaking of junk builds, there’s a CNC mill tipped on its side grinding out results worlds better than you expect from something made with salvaged CD-ROM drives. And a starburst character display is a clever combination of laser cutting and alternative using UV-cured resin as a diffuser.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Checking In On The Damn Linux Tablet One

Tablets, slates, phones, and fablets, there are no shortage of electronics that take the Star-Trek-ish form factor of a handheld rectangle of glass that connects you to everything. This is the world we live in, but unfortunately it’s not currently a world with many Linux options, and certainly not one that includes modular design concepts. This is what motivated [Timon] to design the Damn Linux Table one, a “Proper Linux Tablet” built around the Nvidia Jetson Nano board.

The design really took off, because who isn’t interested in the ability to upgrade and customize a tablet? During last year’s Hackaday Supercon we caught up with [Timon] for an interview the morning after he won the Best Design prize for DLT one. Check out that video below, then join us after the break for an update on the latest from the project.

There’s only one week left to get your project entered in the 2020 Hackaday Prize. We won’t know this year’s winners until the Hackaday Remoticon rolls around this November. The Call for Proposals for that virtual conference is still open!

[Timon] is realistic about the limits of modular design. He readily admits you’re not going to upgrade a graphics card on a mobile device, but when it comes to the peripherals, why not? You might want to choose between micro-USB, USB-C, barrel-jack, or do something completely custom. One hacker’s NFC equipment might be replaced by another’s SDR or LoRa. This tablet design sees a world where connecting PCIe components to your mobile devices is completely doable. The point is to make a base model that works great, but has the potential to be what each different user wants their device to be.

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Seeing The Skill Is Better Than Seeing The Project

Pulling off a flashy project that gets the viral-media hug of widespread approval feels great. Getting there is no easy path to walk and often times the craft that went into a finished project doesn’t even take the back seat but gets no mention at all. Often I find I’m more impressed by — or a least my attention is more strongly captured by — the skills put on display as prominently as the finished build.

Case-in-point this week comes from the model railroad work of [Diorama111]. Seeing an OLED screen in the nose of an HO scale locomotive just like the real-life version is impressive, but how many people missed the one-off soldering masterpiece that went into this one? You’ll marvel at the SMD techniques used with through-hole protoboard on this one.

Occasionally we do get to look over the shoulder of the master as decades of skills are shared for the purpose of passing them on. So was the case back in May when we watched as [Leo] walked through his tips and tricks for prototyping at the electronics bench. This included a lot of non-obvious but clever stuff; tips on working with copper tape for solder buses, using Teflon tubing with bare wire instead of stripping PVC-insulated wire, and a deep dive into copper clad prototyping.

So remember all of us hardware geeks when you look to tell the story of your project. We want to know how it was done at least as much as what was done. There was a time when electronic designers were a separate work group from electronic technicians (and wow, those technicians were in a league of their own). These days we all have that technician hat hanging on our workbenches and I’m always interested in packing in yet another unlearnt skill. Throw us a bone!

Building The Scoreboard Of Your Imagination

It might seem like electronic games and tabletop games are somewhat at odds. But there are always places where the lines are cleverly blurred as with this stat tracker beautifully constructed from a sandwich of circuit boards.

The nature of role playing games is one of deep imagination, putting yourself in the shoes of the player your are building though out a campaign. But of course the game board and pieces are there to keep track of all the data that your imagination just can’t. This can be done with a character card and some markers, a pad of paper, or a spreadsheet on your laptop. But to keep his mind in the world of Hyper Light Drifter, [Albert Phan] built this stat tracker that lives up to the aesthetic of the game.

The stackup of three PCBs does a brilliant job here, using cutouts on either end of the faceplate as a flexible tab that you press to actuate the surface mount button on the bottom PCB. The third PCB act as a spacer, not just for the six low-profile buttons, but also for the 40 LEDs that display status. That spacer has holes cut out for each light, providing isolation, with the FR4 substrate of the top plate acting as a diffuser.

It looks spectacular, it saves state between uses, and can be recharged via USB. But what’s that you say? You don’t play Hyper Light Drifter? Just respin the top PCB (and we suppose you’d need to tweak firmware as well) and you can swap it out for your game of choice.

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Open Exosuit Project Helps Physically Challenged Put One Foot In Front Of Another

Humans make walking look simple, but of course that’s an illusion easily shattered by even small injuries. Losing the ability to walk has an enormous impact on every part of your day, so rehabilitative advances are nothing short of life-changing. The Open Exosuit for Differently Abled project is working feverishly on their Hackaday Prize entry to provide a few different layers of help in getting people back on their feet.

We’ve seen a number of exosuit projects in the past, and all of them struggle in a few common places. It’s difficult to incorporate intuitive user control into these builds, and quite important that they stay out of the way of the user’s own balance. This one approaches those issues with the use of a walker that both provides a means of steadying one’s self, and facilitates sending commands to the exosuit. Using the OLED screen and buttons incorporated on the walker, the user can select and control the walking, sitting, and standing modes.

The exoskeleton is meant to provide assistance to people with weakness or lack of control. They still walk and balance for themselves, but the hope is that these devices will be an aid at times when human caregivers are not available and the alternative would be unsteady mobility or complete loss of mobility. Working with the assistive device has the benefit of continuing to make progress in strengthening on the march to recovery.

The team is hard at work on the design, and with less than two weeks left before the entry deadline of the 2020 Hackaday Prize, we’re excited to see where the final push will bring this project!

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New Contest: Circuit Sculpture Challenge

We’re bringing back one of our most popular contests, the Hackaday Circuit Sculpture Challenge! Make your functional circuits go beyond utility by turning them into art!

Solar-powered circuit sculpture by [Mohit Bhoite] which was featured last year.
Wire and circuit boards are a fantastic media for creating beautiful projects, and for this one we want both the copper and the boards (or lack of) to be part of the beauty. Your sculpture could be crisp and angular bends in brass rod, a rat’s nest of enamel wire, PCBs with organic shapes, or something completely wild. Your only constraint is that there needs to be some type of working circuit involved.

Three entries will be chosen as top winners in the Most Functional, Most Beautiful, and Best Video categories and be awarded $200 in components from Digi-Key who are sponsoring this contest and also putting together a calendar with images of the top twelve sculptures.

The Wonderlandscape by [Michael Aichlmayr] takes the “sculpture” part of Circuit Sculpture to new levels.
Tell us the story of your creation, including a deep dive into how you built the sculpture and what trial and error you went through to pull it off. Many circuit sculptures in the past have included jig-building to get the wire bends just right, so we have a fourth prize of $100 in Tindie credit for the Best Jig build.

Get your project started now on Hackaday.io and use that “Submit Project To:” button in the left sidebar of your project page to enter it in the Circuit Sculpture Challenge. You have until November 10th to submit your entry.

Cellerator Wants To Be Your Automated Desktop Biotech Lab

Cellerator really had us at “make designer beers”, but of course this multi-purpose biotech lab has a lot more to offer. It seeks to lower the cost and complexity barriers for automating useful scientific equipment, and wants to pave the way for more innovation in material science based.

The approach taken by Cellerator is to take existing lab tools and automate common research tasks using components familiar to anyone who’s used a 3D printer. A gantry system with end effectors designed for different tools like pipettes automate the processing of samples. A camera (with or without microscope) can be used for feedback via computer vision, or simply by logging snapshots.

A number of screenshots from the software show the depth of the plans for the system. They include widgets for telling the system where various fixtures such as the hot plate, centrifuge, and bioreactor are located. Sub menus for each tool set parameters for their operation, with a scheduling and instruction system for customizing each experiment as well as recording all of the data along the way.