Steamy Hack Chat Vents Some High Pressure Wisdom

August 19, 2022 by Tom Nardi 4 Comments

Ask the average person about steam power and they’ll probably imagine a bygone era, a time when the sky was thick with smoke belched out by coal-burning locomotives and paddle-wheel ships. Steam is ancient technology they’ll say, and has as much to do with modern living as the penny-farthing.

Naturally, the real story is a bit more complex than that. Sure the reciprocating steam engine has fallen out of favor as a means of propulsion, but the concept of running machinery with steam is alive and well. In fact, unless you’re running on wind or solar power, there’s an excellent chance that a steam turbine is responsible for keeping the lights on in your house.

In honor of all things steam, we invited Quinn Dunki to host this week’s Hack Chat. Those who follow her exploits on YouTube will know that over the last several years she’s built a number of steam engines, from miniature scratch-built models to commercial kits that can do useful work. Who better to answer your ~~burning~~ steaming questions?

The first questions in the Chat were logical enough, with several users wanting to know just how hard it is to build a functional steam engine if you don’t have access to a mill or other means of high precision machining. According to Quinn, while better equipment will certainly allow you to build a more powerful and efficient engine, the basic premise is so simple that it doesn’t take much to get one going. If you’ve got a mini lathe and some bar stock, you’re half way there. In fact, they are so forgiving that she opines you’d struggle to build a steam engine that didn’t at least turn over — though that doesn’t mean it will necessarily run well.

Naturally some comparisons were drawn between the complexity of building a steam engine and putting together a small internal combustion engine (ICE). But while they might seem conceptually similar, Quinn cautions that building a working ICE from scratch is far more difficult and dangerous. She explains that steam engines have a tendency to fail gracefully, that is, mistakes in the design or poor tolerances generally result in little worse than wasted steam and extra noise. Comparatively, a faulty ICE design could easily turn into a bomb on your workbench.

Of course, that’s not to say working with steam is without danger. You certainly don’t want to underestimate high pressure steam, which is why boilers that are over 6 in (15 cm) in diameter or that produce more than 100 PSI will often require the operator to be licensed. They may also need to be inspected, though Quinn notes that your local government official probably won’t be able to make heads or tails of your homebrew build — so if you need an official stamp of approval, your best bet is to find a local model engineering club or society that would have the appropriate connections. All that being said, most hobbyists make it a point to try and get their engine running at the lowest pressure possible, so unless you’ve got something really massive in mind, you’ll probably never need to build up more than 60 PSI or so.

A DIY electric boiler and small steam engine.

Another topic of discussion was how to fuel the boiler itself. An electrically powered boiler is perhaps the easiest option, but is somewhat counterproductive if you hope to put your steam engine to useful work. Coal and wood fires are an option, and indeed were commonly used in the old days, but the soot and ash they produce can be a problem.

Quinn also notes that if you’re using such fuels, you need a way to quickly remove the firebox from the boiler in an emergency; something she likens to the starship Enterprise having to eject its warp core before it explodes. For her own projects, Quinn says she uses either an electric element or a camping gas burner.

While most of the questions during this Hack Chat had to do with the work Quinn has already featured on her blog and YouTube channel, naturally there were questions about where things go from here. After she completes the steam engine kit she’s working on currently, she says she’ll likely to back to another scratch-built engine. She also plans on coupling some of her engines to generators, as she’s gotten many requests about seeing these machines put to useful work. Looking further ahead Quinn says she’s interested in casting her own bronze and aluminum components, and specifically wants to work with “lost PLA” casting, which is a variant of lost wax casting that uses a mold based on a 3D printed part.

We’d like to thank Quinn Dunki for stopping by the Hack Chat and sharing some insights into this unique hobby. While a handcrafted boiler or a desktop steam reciprocating engine might not be on the average Hackaday reader’s list of future projects, it’s still fascinating to see how they work. We owe much of our modern life to steam power, so the least we can do is show it some respect.

The Hack Chat is a weekly online chat session hosted by leading experts from all corners of the hardware hacking universe. It’s a great way for hackers connect in a fun and informal way, but if you can’t make it live, these overview posts as well as the transcripts posted to Hackaday.io make sure you don’t miss out.

Hackaday Podcast 182: Sparkpunk Photography, Anti-Xiomi Air Filters, And Keyfob Foibles

August 19, 2022 by Tom Nardi 4 Comments

Editor-in-Chief Elliot Williams and Managing Editor Tom Nardi are here to bring you the best stories and hacks from the previous week (and maybe a little older). Things kick off with news that the Early Bird tickets for the 2022 Hackaday Supercon tickets sold out in only two hours — a good sign that the community is just as excited as we are about the November event. But don’t worry, regular admission tickets are now available for those who couldn’t grab one out of the first batch.

This week there’s plenty of vehicular hacks to talk about, from John Deere tractors running DOOM to a particularly troublesome vulnerability found in many key fobs. We’ll also lament about the state of 3D CAD file formats, marvel at some retro-futuristic photography equipment, and look at the latest in home PCB production techniques. Wrapping things up there’s a whole lot of cyberdeck talk, and a trip down silicon memory lane courtesy of Al Williams.

Direct download it for yourself right here.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Continue reading “Hackaday Podcast 182: Sparkpunk Photography, Anti-Xiomi Air Filters, And Keyfob Foibles” →

ESP8266 Smart Vents Keep Tabs On Home Temps

August 18, 2022 by Tom Nardi 50 Comments

Have you ever found that, despite having a central heating and air conditioning system, that not all the rooms in your home end up being the temperature you want them to be? Maybe the dining room gets too hot when the heater is running, or the bedroom never seems to cool off enough in the summer months. If that sounds like your house, then these motorized “smart vents” from [Tony Brobston] might be exactly what you need.

The idea here is pretty simple: an ESP8266 and a servo is built into the 3D printed vent register, which allows it to control the position of its louvers. When connected to your home automation system via MQTT, the vents allow you to control the airflow to each room individually based on whatever parameters you wish. Most likely, you’ll want to pair these vents with an array of thermometers distributed throughout the house.

While [Tony] says the design still needs some testing, he’s released smart vents in a range of sizes from 2×10 to 6×12 inches. He’s also provided excellent documentation on how to print, assemble, and program the devices. It’s clear that a lot of care and thought went into every element of this project, and we’re excited to see how it can be developed further by the new ideas and contributors that will inevitably pop up now that it’s gone public.

Want to add some automation to your HVAC, but don’t have a fancy central unit? Don’t worry, as long as your heater or air conditioner has an infrared remote, you should be able to wedge a WiFi-enabled microcontroller in into the equation.

Continue reading “ESP8266 Smart Vents Keep Tabs On Home Temps” →

A Particularly Polished ATX Bench Power Supply

August 18, 2022 by Tom Nardi 43 Comments

Let’s be real, yanking the ATX power supply out of an old desktop computer and turning it into something you can use on the workbench isn’t exactly an advanced project. In fact, you could probably argue it’s one of the first DIY builds a budding electronic hobbyist should tackle — after all, you’re going to need a reliable bench supply if you want to do any serious work anyway.

But of course, there’s a big difference between doing the minimum and really giving something your all, and we think this ATX bench supply from [Steve Thone] of The Neverending Projects List is a phenomenal example of the latter. It not only looks impressive, but it’s been tricked out with plenty of bells and whistles to make it as capable as possible. What was once a basic 230 watt PSU pulled from an old Dell is now a piece of gear that any hacker or maker would love to have in their collection. Continue reading “A Particularly Polished ATX Bench Power Supply” →

Back To The Future Prop Can Tell When It Hits 88 MPH

August 17, 2022 by Tom Nardi 8 Comments

Obviously, the most iconic piece of fictional hardware from the Back to the Future films is Doc Brown’s DeLorean DMC-12 time machine. But we’d have to agree with [Jason Altice] of CodeMakesItGo that the second-most memorable gadget is the modified Futaba remote control used to control the DeLorean from a distance. Now, thanks to his detailed build guide, you can build your own version of the time machine’s controller — complete with working speed readout.

Now to be clear, [Jason] isn’t claiming that his build is particularly screen accurate. It turns out that the actual transmitter used for the prop in the film, the Futaba PCM FP-T8SGA-P, has become difficult to find and expensive. But he argues that to the casual observer, most vintage Futaba transmitters are a close enough match visually. The more important part is recreating the extra gear Doc Brown bolted onto his version. Continue reading “Back To The Future Prop Can Tell When It Hits 88 MPH” →

Discreet CO2 Monitor Hides Elegant Internal Layout

August 16, 2022 by Tom Nardi 6 Comments

Outwardly, this sleek CO2 monitor designed by [Daniel Gernert] might look like something cooked up in Amazon’s consumer electronics division. But open up that 3D printed case, and you’ll find a surprisingly low parts count that’s been cleverly packed in so as to make the most of the enclosure’s meager internal dimensions.

There are, if you can believe it, just three principle components to this device: a Seeed Studio Seeeduino XIAO microcontroller, a Infineon S2GO PAS CO2 sensor board, and a ring of WS2812B LEDs. You could even delete the ring altogether and replace it with a single addressable LED to accomplish the same goal, but we’d say the full ring is money-well-spent if you’re going to spin up your own copy.

Functionality is very straightforward — the LED ring will indicate the detected CO2 concentration by lighting up green and working its way through yellow and onto red. The sensor has no wireless capability, but if you plug it into your computer, you can get a local readout of current conditions.

We love environmental monitoring solutions here almost as much as we love intricately designed 3D printed enclosures. If you’d like to see another project where those two concepts aligned, check out this printable ESP8266 sensor enclosure.

DIY Gaming Mouse Beats The Competition, Costs Less

August 15, 2022 by Tom Nardi 33 Comments

We’ve seen plenty of custom keyboards here on Hackaday. Seriously, like more than we can count. But custom mice? Those are far more elusive. Though we wouldn’t be surprised to see that change should this excellent example from [Tyler Richard] catch on.

How the mouse sees the date on a US quarter

The goal was to build a customizable mouse that could match the performance of Logitech’s MX Master 3, but without the $100 USD price tag. In the end, [Tyler] says his mouse is around 10x as responsive thanks to a 1,000 Hz refresh rate, and the total cost is just a fraction of the retail price of the Logitech. Though as you might expect, there’s a catch or two.

For one thing, he says getting your hands on the PixArt PMW3389 mouse sensor in single quantities can be difficult. It seems like he was able to secure a sample because he’s a student, but you’ll have to figure out your own way to ~~con~~ secure one from the company. There’s also no friendly GUI to configure the mouse, and indeed, you’ll need to write some code should you want to modify any of its buttons. Oh, and despite the fact that the cheapo donor mouse you need to use for parts is wireless, the replacement guts you’ll be fitting it with currently only support wired operation.

Alright, we’ll admit it’s not perfect. But it’s still a huge step in the right direction if you care about being able to spin up your own input devices. With some refinement, and perhaps somebody willing to do bulk buy of the sensors, we could see this project becoming quite popular. In the meantime, you may have to settle for a macro stool.