Field Expedient Soldering Iron Will Do In A Pinch

August 8, 2019 by Al Williams 16 Comments

If you think [Dubious Engineering]’s moniker is just a name, have a look at the pretty terrible soldering iron hacked out of a lighter in the video below. No one is suggesting this is a good idea but in an emergency, maybe it would come in handy. We liked the use of a chopstick and the formation of a heat exchanger with the copper wire coil. It was a mild disappointment that you had to drill out the chopstick, but we think you could have figured out a different method with a little thought.

The use of duct tape, of course, lends it instant hacker credibility. We suppose this might be useful not just after the robot uprising, but if you had to make a few quick solder joints far away from power and you don’t have a battery-operated iron.

Continue reading “Field Expedient Soldering Iron Will Do In A Pinch” →

3D Printing Glass

August 8, 2019 by Al Williams 26 Comments

For most of us, 3D printing means printing in plastic of some sort — either filament or photo resin. However, we have all wanted to print in other materials — especially more substantial materials. Metal printers exist but they aren’t cheap. However, it is possible to print molds and cast metal parts using them. [Amos Dudley] prints molds. But instead of metal, he casts parts out of glass.

[Amos] covers several techniques. The first is creating a relief (that is a 3D shape that grows out of a base). According to the post, this prevents difficult undercuts. He then casts a mold from silica and uses a kiln to melt glass into the mold. You might expect to do that with a full-size kiln, but you can actually get an inexpensive small kiln that fits in your microwave oven.

Continue reading “3D Printing Glass” →

Blue Pill Makes Cheap But Powerful Morse Tutor

August 7, 2019 by Al Williams 2 Comments

[W8BH] attended a talk by another ham, [W8TEE] that showed a microcontroller sending and receiving Morse code. He decided to build his own, and documented his results in an 8 part tutorial. He’s using the Blue Pill board and the resulting device sends code with paddles, sends canned text, provides an LCD with a rotary knob menu interface, and even has an SD card for data storage.

All the code is on GitHub. If you are interested in Morse code or in learning how to write a pretty substantial application using the Blue Pill and the Arduino IDE (or any other similar processor), this is a great exposition that is also a practical tool.

Continue reading “Blue Pill Makes Cheap But Powerful Morse Tutor” →

Recreating Space Cameras

August 6, 2019 by Al Williams 17 Comments

[Cole Price] describes himself as a photographer and a space nerd. We’ll give that to him since his web site clearly shows a love of cameras and a love of the NASA programs from the 1960s. [Cole] has painstakingly made replicas of cameras used in the space program including a Hasselblad 500C used on a Mercury flight and another Hasselblad used during Apollo 11. His work is on display in several venues — for example, the 500C is in the Carl Zeiss headquarters building.

[Cole’s] only made a detailed post about 500C and a teaser about the Apollo 11 camera. However, there’s a lot of detail about what NASA — and an RCA technician named [Red Williams] — did to get the camera space-ready.

Continue reading “Recreating Space Cameras” →

CB Radio + Arduino = 6 Meter Ham Band

August 5, 2019 by Al Williams 13 Comments

Somehow [hvde] wound up with a CB radio that does AM and SSB on the 11 meter band. The problem was that the radio isn’t legal where he lives. So he decided to change the radio over to work on the 6 meter band, instead.

We were a little surprised to hear this at first. Most radio circuits are tuned to pretty close tolerances and going from 27 MHz to 50 MHz seemed like quite a leap. The answer? An Arduino and a few other choice pieces of circuitry.

Continue reading “CB Radio + Arduino = 6 Meter Ham Band” →

Resin Printers Are Now Cheaper, Still Kind Of A Hassle

August 5, 2019 by Al Williams 22 Comments

Your run-of-the-mill desktop 3D printer is based on a technology known as Fused Deposition Modeling (FDM), where the machine squirts out layers of hot plastic that stick to each other. But that’s not the only way to print a Benchy. One of the more exotic alternative techniques uses a photosensitive resin that gets hardened layer by layer. The results are impressive, but historically the printers have been very expensive.

But it looks like that’s finally about to change. The [3D Printing Nerd] recently did a review of the Longer3D Orange 10 which costs about $230, less than many FDM printers. It isn’t alone, either. Monoprice has a $200 resin printer, assuming you can find it in stock.

The resin isn’t cheap and it’s harder to handle than filament. Why is it harder to handle? For one is smells, but more importantly, you aren’t supposed to get it on your skin. The trade off is that the resulting printed parts look fantastic, with fine detail that isn’t readily possible with traditional 3D printing techniques.

Some resin printers use a laser to cure resin at particular coordinates. This printer uses an LCD to produce an image that creates each layer. Because the LCD exposes all the resin at one time, each layer takes a fixed amount of time no matter how big or detailed the layer is. Unfortunately, using these displays means the build area isn’t very large: the manufacturer says it’s 98 by 55 millimeters with a height of up to 140mm. The claimed resolution, though, is 10 microns on the Z-axis and 115 microns on the LCD surface.

Getting the prints out of the printer requires you to remove the uncured resin. In the video, they used a playing card and two alcohol baths. After you remove the uncured resin, you’ll want to do a final curing step. More expensive printers have dedicated curing stations but on this budget printer, you have to cure the parts separately. How? By leaving them out in the sun. Presumably, you could use any suitable UV light source.

There are a few other similar-priced options out there. Sparkmaker, Wanhao (resold by Monoprice). If you’re willing to spend more, Prusa has even thrown their orange hat into the ring. If you were wondering if you could use the LCD in your phone to do this, the answer is sort of.

Continue reading “Resin Printers Are Now Cheaper, Still Kind Of A Hassle” →

L Band Satellite Antennas Revealed

August 4, 2019 by Al Williams 7 Comments

[SignalsEverywhere] has a lot of satellite antennas and he’s willing to show them off — inside and out — in his latest video that you can see below. Using software-defined radio techniques, you can use these antennas to pull off weather satellite images and other space signals.

A lot of these antennas are actually made for some commercial purpose like keeping ships connected to Inmarsat. In fact, the shipborne antenna has a nice motorized system for pointing the antenna that [SignalsEverywhere] is hoping to modify for his own purposes.

With what appears to be standard NEMA 17 steppers onboard, it should be relatively easy to supplant the original controller with an Arduino and CNC shield. Though considering the resale value these particular units seem to have on eBay, we might be inclined to just roll our own positioner.

The ~~QHF~~ QFH antenna is another interesting teardown. The antenna makes a helix shape and looks like it would be interesting to build from scratch. There isn’t a lot of details about the antenna designs, but it is interesting to see the variety and range of antennas and how they appear internally.

L band is from 1 GHz to 2 GHz, so signals and antennas get very strange at these frequencies. The wavelength of a 2GHz signal is only 15cm, so small antennas can work quite well and are often as much mechanical designs as electrical. The L band contains everything from GPS to phone calls to ADS-B.

We’ve seen radiosonde antennas reborn before. Dish antenna repurposing is also popular.

Continue reading “L Band Satellite Antennas Revealed” →