Does 3D-Printed Foam Make Good Custom Tires?

November 2, 2025 by 10 Comments

Wouldn’t it be nice to 3D print an entire custom tire for small robots? It sure would, so [Angus] of [Maker’s Muse] decided to investigate whether nifty new filaments like expanding TPU offer anything new in this area. He did more than just print out a variety of smooth tires; he tested each with a motorized platform attached to a load cell, driving on a dusty sheet of MDF to simulate the average shop floor, or ant weight combat robot arena.

Why bother making your own wheels? As [Angus] points out, when one is designing their own robots from scratch, it’s actually quite difficult to find something off the shelf that is just the right size. And even if one does find a wheel that is just right, there’s still the matter of fitting it to the shaft. Things would be so much easier if one could simply 3D print both wheel and tire in a material that performs well.

Like TPU, but squishier.

Here’s what he found: Siraya Tech’s TPU air filament (about 70A on the Shore hardness scale) performed the best. This is TPU plus a heat-activated additive that foams up during extrusion, resulting in a flexible print that looks and feels more like foam than usual TPU. It makes a promising tire that performs as well as it looks. Another expanding filament, PEBA air (also from Siraya Tech) didn’t look or perform as well, but was roughly in the same ballpark.

Both performed better than the classic DIY options of 3D-printed plain TPU, or laser-cut EVA foam. It’s certainly a lot less work than casting custom tires.

What about adding a tread pattern? [Angus] gave it a try. Perhaps unsurprisingly, a knobby tire has worse traction compared to a smooth tire on smooth MDF. But sometimes treads are appropriate, and as [Angus] points out, if one is 3D printing tires then adding treads comes at essentially zero cost. That’s a powerful ability.

Even if you are not interested in custom wheels, that foaming TPU filament looks pretty nifty. See for yourself in the video, embedded just below. If you find yourself finding a good use for it, be sure to drop us a tip!

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2025 Component Abuse Challenge: A Piezo Disk Powers A Transmitter

November 2, 2025 by 12 Comments

A piezo disk transducer is a handy part for reproducing beeps and boops, and can also function as a rudimentary microphone. Being a piezoelectric element, it can also generate usable power. Enough to run a radio transmitter? [b.kainka] is here to find out, with what may be the simplest possible transmitter circuit.

The active element in the circuit, such as it is, comes from a crystal. This functions as an extremely stable and high Q tuned circuit. When excited by a pulse of electricity, the circuit will carry oscillations in a similar manner to a bell ringing until the pulse is exhausted. A small lever fashioned from a piece of wire supplies the voltage by flexing the piezo disk and a contact, a diode discharges the reverse voltage as the disk returns to shape, and a small capacitor provides an AC path to ground. It works, if a small pulse of very low-power RF near the crystal’s frequency can be described as working.

It may not be the most practical transmitter, but it’s certainly something we’ve not seen before. It’s part of our 2025 Component Abuse Challenge, for which you still have time to make an entry yourself if you have one.

2025 Hackaday Component Abuse Challenge

Pi Zero Powers A Little Indoor Rover

November 2, 2025 by 3 Comments

Not every robot has to be big. Sometimes, you can build something fun that’s better sized for exploring your tabletop rather than the wastelands of Mars. To that end, [philosiraptor] built the diminutive PITANK rover.

As you might guess from the name, the rover is based on the Raspberry Pi Zero 2. It uses the GPIO pins to output PWM signals, commanding a pair of servos that drive the tracks on either side of the ‘bot. The drivetrain and chassis are made from 3D-printed components. Controlling the robot is handled via a web interface, which [philosiraptor] coded in C# to be as responsive as possible. So you can see where you’re driving, the ‘bot is also kitted out with a camera to provide a live video feed.

Given its low ground clearance and diminutive size, you’re not going to go on big outdoor adventures with PITANK. However, if you wish to explore a nice flat indoor environment, its simple tracked drivetrain should do nicely. We’ve featured a great many rovers over the years; if you’ve got a particularly special one, don’t hesitate to notify the tipsline!

Building A Rubik’s Cube That Solves Itself

November 2, 2025 by 3 Comments

If you’re really good, it’s possible to solve a Rubik’s Cube in under 10 seconds. For the rest of us, though, it can be an exceedingly tedious task. For that reason, you might like a Rubik’s Cube that can solve itself, like the one [zeroshot] is trying to build.

What [zeroshot] built is essentially a very small robotic platform inside the center section of an existing Rubik’s Cube. It uses five gear motors that are assembled into the cube’s core, which have enough torque to rotate the individual faces quite easily. While six motors would allow more efficient solves in fewer moves, it was easier to fit just five motors inside the cube, and they’d still get the job done. The motors are controlled by an ESP32, hooked up to a bank of DRV8833 motor drivers. For now, the cube is still a work in progress. While the core can move the faces, [zeroshot] is trying to figure out how to best tackle the problem of feedback in the limited space available. After all, the ESP32 needs to know where the faces are if it’s to make the right moves to reach a solved state. Soldering wires between individual modules can be quite space inefficient; this is one build that might benefit from being integrated onto a single tiny PCB.

We’re used to seeing robots that grab a Rubik’s cube and solve it for you; we haven’t seen a lot of cubes that solve themselves. Regardless, this feat has been achieved before. Video after the break.

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Building A DIY Ryzen-Based PC!

November 2, 2025 by 25 Comments

This project gives a whole new meaning to DIY PC. We don’t know how capable you were as a teenager, but could you have designed your own Ryzen-based mini PC?

Whilst making repairs to laptop internals, [Dominik Baroński] was busy taking notes. Modern super-integrated laptop PCs have reached the point where all the functions of a complete PC are embedded in a single chip. But it’s a big, complicated chip with very specific feeding and care needs. Once you’ve figured out what it needs, it ‘merely’ remains to supply it power, hook up some DDR4 RAM, PCIe storage, and some USB ports, and you’re away. It sounds easy when you say it like that, but do not underestimate how difficult it is to create such a board—or even to populate it by hand—yet that’s precisely what [Dominik] has achieved.

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An aluminium box is visible on the left side of the image, with a power supply on the right side, and a lamp ballast in the middle. A man's hand is holding the end of an optical fiber in the lower left corner, and it is emitting a white light.

Building A Xenon Lamp For Spectroscopy

November 2, 2025 by 29 Comments

Before a spectrometer can do any useful work, it needs to be calibrated to identify wavelengths correctly. This is usually done by detecting several characteristic peaks or dips in a well-known light source and using these as a reference to identify other wavelengths. The most common reference for hobbyists is the pair of peaks produced by a mercury-vapor fluorescent light, but a more versatile option is a xenon-bulb light source, such as [Markus Bindhammer] made in his latest video.

A xenon gas discharge produces a wide band of wavelengths, which makes it a useful illumination source for absorbance spectroscopy. Even better, Xenon also has several characteristic spikes in the infrared region. For his light source, [Markus] used an H7 xenon bulb meant for a vehicle headlight. The bulb sits in the center of the source, with a concave mirror behind it and a pair of converging lenses in front of it. The converging lenses focus the light onto the end of an optical cable made of PMMA to better transmit UV. A few aluminum brackets hold all the parts in place. The concave mirror is made out of a cut-open section of aluminum pipe. The entire setup is mounted inside an aluminum case, with a fan on one end for cooling. To keep stray light out of the case, a light trap covers the fan’s outlet.

[Markus] hadn’t yet tested the light source with his unique spectrometer, but it looks as though it should work nicely. We’ve seen a wide variety of amateur spectrometers here, but it’s also illuminating to take a look at commercial scientific light sources.

Multitasking On The Humble Z80 CPU

November 1, 2025 by 27 Comments

Multitasking is something we take for granted these days. Just about every computer we use, from our desktops to our phones, is capable of multitasking. It might sound silly to implement multitasking on lower-spec machines from many decades ago, given their limited resources, but it can be done, as [bchiha] demonstrates on a Z80-based machine.

[bchiha] has achieved pre-emptive multitasking on the TEC-1G Z80 computer, a modern reimagining of the classic Talking Electronics TEC-1 from the 1980s.  The proof of concept code allows running up to eight separate tasks at once. Task switching runs on interrupts, triggered at approximately 50 Hz. When an interrupt fires, the CPU registers are transferred onto that task’s stack, and the next task’s stack is swapped to the stack pointer to allow execution of the new task to proceed. There is an overhead, of course, with [bchiha] noting that the task swapping routine itself takes about 430 clock cycles to run in between tasks.

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