Wind-to-Heat: A Lot Of Hot Air?

June 27, 2023 by 85 Comments

Heating is one of the greatest uses of energy in human society today. Where we once burned logs to stave off the brutal winter chill, now we lean on gas and electricity to warm our homes and keep us safe and toasty. In some colder climates, like the UK, heating can make up 60-80% of total domestic energy demands.

However, there are alternative ways to provide heating. Using wind energy to directly provide heat could be key in this area, using a variety of interesting methods that could have some unique niche applications.

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Spindle Upgrade Makes PocketNC Faster And Smoother

June 27, 2023 by 21 Comments

Conventional wisdom says that rigidity is the name of the game when it comes to machine tool performance. After all, there’s got to be a reason for CNC machines that need specialized rigging companies just to deliver them. But is there perhaps a way for the hobby machinist to cheat a little on that?

From the look of [Ryan]’s PocketNC spindle upgrade, it seems like the answer just might be yes. The PocketNC, a much-coveted five-axis CNC mill sized for the home shop, has a lot going for it, but as with most things, there are trade-offs. Chief among these is a lack of the usual huge, heavy castings used for CNC machines, which results in the tendency for the cutting tool to chatter or even stall out if you push the speeds and feeds too far. After a good intro to some of the important metrics of machining, such as “material removal rate,” the video below delves into how MRR affects chip load which in turn results in chatter.

The easy fix for chatter, of course, is to take smaller cuts. But [Ryan] decided to increase the spindle speed to take lighter cuts, but to do it really fast. The hardware for this includes a 3,500 KV high-torque brushless DC motor and a custom spindle attachment. The motor is connected to the spindle shaft using pulleys and a drive belt, and the shaft is supported with stout bearings that can be pre-loaded to fight backlash. The end result is three times the stock 10,000 RPM spindle speed, which lets [Ryan] see a 300% increase in cycle time on his PocketNC. And as a bonus, the whole thing requires no permanent modification to the machine and can be easily removed.

We think [Ryan] did a great job breaking this problem down to the essentials and hacking up a low-cost solution to the problem. Continue reading “Spindle Upgrade Makes PocketNC Faster And Smoother” →

Escalate The NERF Arms Race With Self-Firing Missiles

June 27, 2023 by 2 Comments

NERF guns are a toy that appeals to adults and youngsters alike — if you’ve never had the chance to pelt your friends with safe and kid friendly foam darts in a surprise ambush, you haven’t lived. But just as with real-world weapons of the type superpowers put in shows of military strength, there’s an arms race in the world of NERF. Mere darts aren’t enough, and there’s a range of missiles for the bellicose youngster intent on skirting the brink of global foam dart annihilation. These come with a catch though in the shape of a lackluster launcher, and this has prompted [Joel Creates] to create a self-firing NERF missile with a secondary rocket motor.

A supercapacitor stores enough energy to light a small scrap of guncotton explosive when sent through a heater coil, and this should be enough to launch the missile. Perhaps this whole video should sit in “Don’t try this at home kids” territory, but try he does, with multiple dead ends along the way. The final try is a secondary rocket motor inside the missile that’s triggered by a micro switch upon leaving the standard NERF launcher. It’s not a resounding success, but we’re sure you’ll agree it’s an entertaining video to get there.

We’ve featured quite a few NERF hacks over the years, including this large auto-aimer.

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Get Your Leafy Meats

June 26, 2023 by 23 Comments

Some of us jokingly refer to our hobbies as “mad science,” but [Justin] from The Thought Emporium could be one Igor away from living up to the jibe. The latest project to come out of the YouTube channel, video also after the break, outlines a map for creating an artificial organism in their new lab. The purpose is to test how far a citizen scientist can push the boundary of bioengineering. The stated goal is to create a swimming entity with a skeleton. The Thought Emporium also has a neuron project in the works, hinting at a potential crossover.

The artifishal [sic] organism has themes at the micro and macro scale. [Justin] says, “Cells are like little nano-robots. Mainly in the sense that they just follow their built-in instructions to the best of their ability.” At the multi-cellular level, the goal is to program something to actuate muscle tissue rhythmically to sustain locomotion. The method for creating living parts is decellularization and recellularization, a technique we heard about at Hackaday Belgrade.

The Thought Emporium is improving upon its protocol which removes cells from their “scaffolding” to repopulate it with the desired type, muscle in this case. Cellular scaffolds retain the shape of whatever they were, so whatever grows on them determines what they become. Once the technique of turning a leaf into muscle fibers is mastered, the next step will be creating bones with a different cell line that will mineralize the scaffold. Optimizing the processes and combining the results may show the world what is possible with the dedication of citizen bioengineers.

Regenerative medicine is looking at replacement human-parts with similar techniques. We are eager to see fish that digest plastic.

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A Browser Approach To Parsing

June 26, 2023 by 3 Comments

There are few rites of programmer passage as iconic as writing your first parser. You might want to interpret or compile a scripting language, or you might want to accept natural-language-like commands. You need a parser. [Varunramesh] wants to show you parser combinators, a technique used to make practical parsers. But the demonstration using interactive code cells in the web page is nearly as interesting as the technique.

Historically, you parse tokens, and this technique can do that too, but it can also operate directly on character streams if you prefer. The idea is related to recursive descent parsing, where you attempt to parse certain things, and if those things fail, you try again.

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MeArm 3.0: The Pocket-Sized Robot Arm

June 26, 2023 by 14 Comments

We all might dream of having an industrial robot arm at our disposal, complete with working controller that doesn’t need constant maintenance and replacement parts, and which is able to help us with other projects with only a minimum of coding or instruction. That’s a pipe dream for most of us, as without a large space, sufficient funding, or unlimited amounts of troubleshooting time we’ll almost always have to look for something smaller and simpler. Perhaps something even as small as this pocket-sized robotic arm.

This isn’t actually the first time we’ve seen the MeArm; the small robot has been around since 2014 and has undergone a number of revisions and upgrades. Even this revision has been out for a little while now but this latest in the series is now available with a number of improvements over the older models. The assembly time required has been reduced from two hours to about 30 minutes and the hardware has even been fully open-sourced as well which allows virtually anyone with the prerequisite tools to build this tiny robot for whatever they happen to need it for, due to its very permissive licensing.

The linked Instructable goes into every detail needed for building the robot as well as documenting all of the parts needed, although you will need access to some specialty tools to make a lot of them. We also featured a Friday Hack Chat about these robots back in 2018 that has some interesting details about these robots in it, and although this is a relatively small robot in the grand scheme of things it’s always possible to upgrade to something larger in the future.

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Dentist Tool Hardware Inspires Non-Slip Probe Tips

June 26, 2023 by 19 Comments

Cross-pollination between different industries can yield interesting innovations, and a few years ago [John Wiltrout] developed some non-slip meter probe adapters. He recently used our tips line to share some details that you won’t see elsewhere, letting us know how the idea came to be.

It started with [John] being frustrated by issues that will sound familiar: probes did not always want to stay in place, and had a tendency to skid around at the slightest provocation. This behavior gets only more frustrating as boards and components get smaller. John was also frustrated by the general inability to reliably probe through barriers like solder masking, oxidation, and conformal treatments on circuit boards. Continue reading “Dentist Tool Hardware Inspires Non-Slip Probe Tips” →