Showing the modchip installed into a powered up Xbox, most of the board space taken up by a small Pi Pico board. A wire taps into the motherboard, and a blue LED on the modchip is lit up.

An Open XBOX Modchip Enters The Scene

June 30, 2024 by Arya Voronova 44 Comments

If you’ve ever bought a modchip that adds features to your game console, you might have noticed sanded-off IC markings, epoxy blobs, or just obscure chips with unknown source code. It’s ironic – these modchips are a shining example of hacking, and yet they don’t represent hacking culture one bit. Usually, they are more of a black box than the console they’re tapping into. This problem has plagued the original XBOX hacking community, having them rely on inconsistent suppliers of obscure boards that would regularly fall off the radar as each crucial part went to end of life. Now, a group of hackers have come up with a solution, and [Macho Nacho Productions] on YouTube tells us its story – it’s an open-source modchip with an open firmware, ModXO.

Like many modern modchips and adapters, ModXO is based on an RP2040, and it’s got a lot of potential – it already works for feeding a BIOS to your console, it’s quite easy to install, and it’s only going to get better. [Macho Nacho Productions] shows us the modchip install process in the video, tells us about the hackers involved, and gives us a sneak peek at the upcoming features, including, possibly, support for the Prometheos project that equips your Xbox with an entire service menu. Plus, with open-source firmware and hardware, you can add tons more flashy and useful stuff, like small LCD/OLED screens for status display and LED strips of all sorts!

If you’re looking to add a modchip to your OG XBOX, it looks like the proprietary options aren’t much worth considering anymore. XBOX hacking has a strong community behind it for historical reasons and has spawned entire projects like XBMC that outgrew the community. There’s even an amazing book about how its security got hacked. If you would like to read it, it’s free and worth your time. As for open-source modchips, they rule, and it’s not the first one we see [Macho Nacho Productions] tell us about – here’s an open GameCube modchip that shook the scene, also with a RP2040!

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A Vintage AC Bridge Teardown

June 30, 2024 by Jenny List 2 Comments

If you ever encounter a British engineer of a certain age, the chances are that even if they use a modern DMM they’ll have a big boxy multimeter in their possession. This is the famous Avo 8, in its day the analogue multimeter to have. Of course it wasn’t the only AVO product, and [Thomas Scherrer OZ2CPU] is here with another black box sporting an AVO logo. This one’s an AC bridge, one of a series of models manufactured from the 1930s through to the late 1940s, and he treats us to a teardown and restoration of it.

Most readers will probably be familiar with the operation of a DC Wheatstone Bridge in which two resistances can be compared, and an AC bridge is the same idea but using an AC source. A component under test is attached to one set of terminals while one with a known value is put on the other, and the device can then be adjusted for a minimum reading on its meter to achieve a state of balance. The amount by which it is adjusted can then be used as a measure of the difference between the two parts, and thus the value of an unknown part can be deduced.

In the case of this AVO the AC is the 50Hz (remembering that this is a British instrument) mains frequency, and the reading from the bridge is taken via a single tube amplifier to a rectifier circuit and the meter. Inside it’s a treasure trove of vintage parts with an electrolytic capacitor that looks as though it might not be original, with a selenium rectifier and a copper oxide signal diode in particular catching our eye. This last part is responsible for some reading anomalies, but after cleaning and lubricating all the switches and bringing up the voltage gently, he’s rewarded with a working bridge. You can see the whole story in the video below the break.

Test equipment from this era is huge, so perhaps not all of you have the space for something like this. Some of us have been known to own other AVO products though.

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3D Printing With A Twist

June 30, 2024 by Al Williams 16 Comments

When we think about sending an STL off on the Internet for processing, we usually want someone to print it for us or we want mesh repair. But [Chuck] found an interesting project on GitHub from [Andrew Sink] that will let you add a variable amount of twist to any STL and then return it to you for printing or whatever else you use STLs for. If you don’t get what we mean, check out the video below.

The site that does the work initially loads a little gnome figure if you are too lazy to upload your own model. That’s perfect, though, because the little guy is a good example of why you might want to twist a model. With just a little work, you can make the gnome look in one direction or even look behind him.

[Chuck] shows how to use the tool for artistic effect by twisting his standard cube logo. The result is something that looks like it would be difficult to create, but could hardly be easier. The tool lets you rotate the object, too, so you can get the twist effect in the right orientation for what you want to accomplish. A great little tool for making more artistic 3D prints without learning new software. If you want some fun, you can try the version that uses sound from your microphone to control the twist.

If you’d rather twist in CAD, we can help. If you really want artsy 3D printing, you probably need to learn Blender.

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Swapping Vinyl For Cardboard With This ESP32 Turntable

June 30, 2024 by Bryan Cockfield 15 Comments

Cardboard is a surprisingly durable material, especially in its corrugated form. It’s extremely lightweight for its strength, is easy to work, can be folded and formed into almost any shape, is incredibly inexpensive, and when it has done its duty it can be recycled back into more paper. For these reasons, it’s often used in packaging material but it can be used to build all kinds of things outside of ensuring that products arrive at their locations safely. This working cardboard record player is one example.

While the turntable doesn’t have working records in the sense that the music is etched into them like vinyl, each has its own RFID chip embedded that allows the ESP32 in the turntable’s body to identify them. Each record corresponds to a song stored on an SD card that instructs the ESP32 to play the appropriate song. It also takes care of spinning the record itself with a small stepper motor. There are a few other details on this build that tie it together too, including a movable needle arm held on with a magnet and a volume slider.

As far as a building material goes, cardboard is fairly underrated in our opinion. Besides small projects like this turntable, we’ve also seen it work as the foundation for a computer, and it even has the strength and durability to be built into a wall or even used as shelving material. And, of course, it’s a great material to use when prototyping new designs.

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Building A Hydraulic System With 3D Printed SLA Resin Parts

June 29, 2024 by Maya Posch 3 Comments

Showing off the 3D-printed hydraulics system. (Credit: Indeterminate Design, YouTube)

Hydraulics are incredibly versatile, but due to the pressures at which they operate, they are also rather expensive and not very DIY-friendly. This isn’t to say that you cannot take a fair shot at a halfway usable 3D-printed set of hydraulics, as [Indeterminate Design] demonstrates in a recent video. Although not 100% 3D-printed, it does give a good idea of how far you can push plastic-based additive manufacturing in this field.

Most interesting is the integration of the gear pump, 4-way selector valve, and relief valve into a single structure, which was printed with a resin printer (via the JLC3DP 3D print service). After bolting on the (also 3D printed) clear reservoir and assembling the rest of the structure including the MR63 ball bearings, relief spring valve, and pneumatic fittings it was ready to be tested. The (unloaded) gear pump could pump about 0.32 L/minute, demonstrating its basic functionality.

For the hydraulic cylinder, mostly non-3D printed parts were used, with a brass cylinder forming the main body. During these initial tests, plain water was used, followed by CHF11 hydraulic oil, with a pressure of about 1.3 bar (19 PSI) calculated afterward. This fairly low pressure is suspected to be caused by leaky seals (including the busted shaft seal), but as a basic proof of concept, it provides an interesting foundation for improvements.

Want a primer on hydraulics? We got you. MIT likes 3D printing with hydraulics, too (dead link, but the underlying paper link is still good).

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3D Printing With Sublime Sublimation

June 28, 2024 by Al Williams 10 Comments

[Teaching Tech] got an interesting e-mail from [Johan] showing pictures of 3D prints with a dye-sublimated color image on the surface. Normally, we think of dye sublimation, we think of pressing color pictures onto fabric, especially T-shirts. But [Johan] uses a modified Epson inkjet printer and has amazing results, as you can see in the video below.

The printers use separate tanks for ink, which seems to be the key. If you already have an Espon “tank” printer, you are halfway there, but if you don’t have one, a cheap one will set you back less than $200 and maybe even less if you pick one up used.

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Hackaday Podcast Episode 277: Edible Robots, A Personal Eclipse, And DIY PCBs To Die For

June 28, 2024 by Kristina Panos No comments

This week on the Podcast, it’s Kristina’s turn to ramble on alongside Editor-in-Chief Elliot Williams. First up in the news: Paul Allen’s Living Computers Museum + Labs is being liquidated at auction after just 12 years of being open to the public. In Hackaday news, the 2024 Business Card Challenge ends next Tuesday, July 2nd, so this is your weekend to shine! Also, you’ve got about two weeks to get your talk proposals in for this year’s Supercon. (Can you believe it’s only four months away?)

Then it’s on to What’s That Sound, at which Kristina made a couple of close-but-no-cigar guesses. Can you get it? Can you figure it out? Can you guess what’s making that sound? If you can, and your number comes up, you get a special Hackaday Podcast t-shirt.

Then it’s on to the hacks, beginning with a $3 smartwatch that can run Python, and a completely DIY analog tape recording solution. We’ll talk about making your wireless keyboard truly low power, all the steps you can take to produce perfect PCBs at home, and AI in a font. Finally, we talk about the dangers of a curious childhood, and talk about a dotcom hardware solution that could have gone far, given the right business model.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download and savor at your leisure.