The Engineering Case For Fusing Your LED Strips

Modern LED strips are magical things. The WS2812 has allowed the quick and easy creation of addressable RGB installations, revolutionizing the science of cool glowy things. However, this accessibility means that it’s easy to get in over your head and make some simple mistakes that could end catastrophically. [Thomas] is here to help, outlining a common mistake made when building with LED strips that is really rather dangerous.

The problem is the combination of hardware typically used to run these LED strings. They’re quite bright and draw significant amounts of power, each pixel drawing up to 60 mA at full-white. In a string of just 10 pixels, the strip is already drawing 600 mA. For this reason, it’s common for people to choose quite hefty power supplies that can readily deliver several amps to run these installations.

It’s here that the problem starts. Typically, wires used to hook up the LED strips are quite thin and the flex strips themselves have a significant resistance, too. This means it’s possible to short circuit an LED strip without actually tripping the overcurrent protection on something like an ATX power supply, which may be fused at well over 10 amps. With the resistance of the wires and strip acting as a current limiter, the strip can overheat to the point of catching fire while the power supply happily continues to pump in the juice. In a home workshop under careful supervision, this may be a manageable risk. In an unattended installation, things could be far worse.

Thankfully, the solution is simple. By installing an appropriately rated fuse for the number of LEDs in the circuit, the installation becomes safer, as the fuse will burn out under a short circuit condition even if the power supply is happy to supply the current. With the example of 10 LEDs drawing 600 mA, a 1 amp fuse would do just fine to protect the circuit in the event of an accidental short.

It’s a great explanation of a common yet dangerous problem, and [Thomas] backs it up by using a thermal camera to illustrate just how hot things can get in mere seconds. Armed with this knowledge, you can now safely play with LEDs instead of fire. But now that you’re feeling confident, why not check out these eyeball-searing 3 watt addressable LEDs?

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Hackaday Links: November 19, 2017

[Peter]’s homebuilt ultralight is actually flying now and not in ground effect, much to the chagrin of YouTube commenters. [Peter Sripol] built a Part 103 ultralight (no license required, any moron can jump in one and fly) in his basement out of foam board from Lowes. Now, he’s actually doing flight testing, and he managed to build a good plane. Someone gifted him a ballistic parachute so the GoFundMe for the parachute is unneeded right now, but this gift parachute is a bit too big for the airframe. Not a problem; he’ll just sell it and buy the smaller model.

Last week, rumors circulated of Broadcom acquiring Qualcomm for the sum of One… Hundred… Billion Dollars. It looks like that’s not happening now. Qualcomm rejected a deal for $103B, saying the offer, ‘undervalued the company and would face regulatory hurdles.’ Does this mean the deal is off? No, there are 80s guys out there who put the dollar signs in Busine$$, and there’s politicking going on.

A few links posts ago, I pointed out there were some very fancy LED panels available on eBay for very cheap. The Barco NX-4 LED panels are a 32×36 panels of RGB LEDs, driven very quickly by some FPGA goodness. The reverse engineering of these panels is well underway, and [Ian] and his team almost have everything figured out. Glad I got my ten panels…

TechShop is gone. With a heavy heart, we bid adieu to a business with a whole bunch of tools anyone can use. This leaves a lot of people with TechShop memberships out in the cold, and to ease the pain, Glowforge, Inventables, Formlabs, and littleBits are offering some discounts so you can build a hackerspace in your garage or basement. In other TechShop news, the question on everyone’s mind is, ‘what are they going to do with all the machines?’. Nobody knows, but the smart money is a liquidation/auction. Yes, in a few months, you’ll probably be renting a U-Haul and driving to TechShop one last time.

3D Hubs has come out with a 3D Printing Handbook. There’s a lot in the world of filament-based 3D printing that isn’t written down. It’s all based on experience, passed on from person to person. How much of an overhang can you really get away with? How do you orient a part correctly? God damned stringing. How do you design a friction-fit between two parts? All of these techniques are learned by experience. Is it possible to put this knowledge in a book? I have no idea, so look for that review in a week or two.

Like many of us, I’m sure, [Adam] is a collector of vintage computers. Instead of letting them sit in the attic, he’s taking gorgeous pictures of them. The collection includes most of the big-time Atari and Commodore 8-bitters, your requisite Apples, all of the case designs of the all-in-one Macs, some Pentium-era PCs, and even a few of the post-97 Macs. Is that Bondi Blue? Bonus points: all of these images are free to use with attribution.

Nvidia is blowing out their TX1 development kits. You can grab one for $200. What’s the TX1? It’s a really, really fast ARM computer stuffed into a heat sink that’s about the size of a deck of cards. You can attach it to a MiniITX breakout board that provides you with Ethernet, WiFi, and a bunch of other goodies. It’s a step above the Raspberry Pi for sure and is capable enough to run as a normal desktop computer.

All The Speakers Plus We’re Heating It Up A Day Early

Things are getting real now. Check the list below for the last round of confirmed speakers to the 2017 Hackaday Superconference. This brings our slate of speakers to 32, but we’re not done yet.

Hackaday is adding an extra day to the Superconference by starting the festivities on Friday. Again this year we have an excellent custom hardware badge in development. It’s hard to pull yourself away during the Supercon for badge hacking so this year you can check in on Friday and let the hacking begin. Since you’ll be in town early, we’re also throwing a party at Supplyframe office (minutes walk from the main venue) for all Supercon speakers and attendees.

But we’re still not done. 32 talks, an epic hardware badge, and an extra day of festivities, what else could there be you ask? Two things: workshops and the Hackaday Prize party. Supercon will play host to eight hardware workshops this year. We’ll announce workshop presenters and topics next week but I can tell you they’re superb this year!

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Badgelife image by @catmurd0ck

All The Hardware Badges Of DEF CON 25

Hardware is the future. There is no better proof of this than the hardware clans that have grown up around DEF CON, which in recent years has become known as Badgelife. I was first drawn to the custom hardware badges of the Whiskey Pirates at DC22 back in 2014. Hardware badges were being made by several groups at that time but that was mainly happening in isolation while this year the badge makers are in constant contact with each other.

A slack channel just for those working on their own DEF CON badges sprung up. This served as tech support, social hour, and feature brainstorming for all on the channel. In the past badges were developed without much info getting out during the design process. This year, there was a huge leap forward thanks to a unified badgelife API: the badge makers colluded with each on a unified communcations protocol. In the multitude of images below you frequently see Rigado modules used. These, and some others using different hardware, adopted a unified API for command and control, both through makers’ “god mode” badges, and for wireless gaming between participant badges.

I was able to get into the badge makers meetup on Thursday of DEF CON. What follows is the result of a frantic few hours trying to get through the sheer volume of badges and people to share with you all the custom hardware on display. One thing is for sure — there were literally thousands of custom badges built and sold/distributed during DEF CON. I can’t wait to see what the artisanal hardware industry will look like in five years time.

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Hands On With The Pinebook

The Pine A64 was a 64-bit Quad-Core Single Board Computer which was kickstarted at the tail end of 2015 for delivery in the middle of 2016. Costing just $15, and hailed as a “Raspberry Pi killer,” the board raised $1.7 million from 36,000 backers. It shipped to its backers to almost universally poor reviews.

Now they’re back, this time with a laptop—a 11.6-inch model for $89, or a 14-inch model for $99. Both are powered by the same 64-bit Quad-Core ARM Cortex A53 as the original Pine A64 board, but at least Pine are doing a much better job this time around of managing user expectations.

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Ask Hackaday: What About The Diffusers?

Blinky LED projects: we just can’t get enough of them. But anyone who’s stared a WS2812 straight in the face knows that the secret sauce that takes a good LED project and makes it great is the diffuser. Without a diffuser, colors don’t blend and LEDs are just tiny, blinding points of light. The ideal diffuser scrambles the photons around and spreads them out between LED and your eye, so that you can’t tell exactly where they originated.

We’re going to try to pay the diffuser its due, and hopefully you’ll get some inspiration for your next project from scrolling through what we found. But this is an “Ask Hacakday”, so here’s the question up front: what awesome LED diffusion tricks are we missing, what’s your favorite, and why?

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Hackaday Links: April 16, 2017

Guess what’s going on at the end of the month? The Vintage Computer Festival Southeast is happening April 29th and 30th. The event is being held at the Computer Museum of America and is, by all accounts, a really cool show.

Walk into any package sorting facility or Amazon fulfillment center and you’ll find a maze of conveyor belts, slides, and ramps that move boxes from one point to another. Conveyor belts are so last century, so here’s a fleet of robots.

In 2017, the CITES treaty — an international treaty for the protection of endangered species — changed a lot. While the original treaty protected individual species, in 2017, enforcement of this treaty on tropical hardwoods changed to an entire genus. This is a problem when it comes to rosewood; previously only Dalbergia nigra was covered under CITES, now the entire Dalbergia genus is covered. This sucks for guitar makers, but a Dutch guy is making guitars out of newspaper. We’re probably looking at some sort of micarta thing here, but it sounds acceptable.

Where did Apple’s Spinning Beach Ball of Death come from? 1984, or thereabouts. The ubiquitous Apple ‘wait’ cursor is from the first versions of the Macintosh Toolbox, and it has remained mostly unchanged all this time. This is Apple Wait, a demonstration of this first spinny ball of death. It’s a Raspberry Pi connected to an Apple monochrome monitor that just displays a spinny wait logo. Check out the video.

How do you make strips of RGB LEDs turn a corner? Wire, usually. Here are some corner pieces for WS2812B LED strips. It looks very handy if you’re building a gigantic RGB LED matrix.

SHA2017 is an outdoor hacker conference that’s happening this summer. They’re working on a badge, but they need some help. They’re looking for some funding for their ESP32-powered, touch controller, sunlight-readable ePaper badge. If you have a job that likes to sponsor stuff like this, it’s a worthy cause.