Lamp Flashing Module Is Perfect For Automotive Use

October 1, 2022 by 17 Comments

Modern cars tend to have quite advanced lighting systems, all integrated under the control of the car’s computer. Back in the day, though, things like brake lights and indicators were all done with analog electronics. If your classic car needs a good old-fashioned flasher module, you might find this build from [DIY Guy Chris] useful.

It’s an all-analog build, with no need for microcontrollers or other advanced modern contrivances. Instead, a little bipolar PNP transistor and a beefier NPN MOSFET as an oscillator, charging and discharging a capacitor to create the desired flashing behavior. Changing the size of the main capacitor changes the flash rate. The MOSFET is chosen as running 12 volt bulbs requires a decent amount of current. The design as drawn is intended to run up to eight typical automotive bulbs, such as you might find in indicator lamps. However, [Chris] demonstrates the circuit with just four.

Flasher circuits were in regular use well into the 1990s. The original Mazda Miata has a very similar circuit tucked up under the dashboard to run the turn signals. These circuits can be hard to find for old cars, so building your own may be a useful workaround if you’re finding parts hard to come by. Video after the break.

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DVD Drives Turned Into Microscopes

October 1, 2022 by 24 Comments

With the advent of streaming services, plenty of people are opting to forego the collection of physical media. In turn, there are now a lot of optical drives sitting unused in parts bins and old computers. If you’d like something useful to do with this now-obsolete technology, you can have a try at turning one into a laser microscope.

This build requires two DVD pickups. By scanning once horizontally and once vertically and measuring the returning light from the DVD laser, an image can be created. For this build, the second pickup is used to move the object itself. The entire device is controlled by an Analog Discovery 2, although this principle could be ported to other microcontroller platforms. Thanks to the extremely fine laser in a DVD and the precise movements of the motors found in the control machinery, the images obtained using this method have the potential to be more detailed than comparable visible light microscopes.

While this isn’t quite scanning electron microscope territory, it’s good enough to clearly image the internal workings of a de-capped integrated circuit. Something like this could be indispensable for reverse-engineering ICs or troubleshooting other comparably small electronics, with resolutions higher than can typically be obtained with visible light microscopes. We’ve even seen similar builds in the past which build microscopes like this as dedicated lab equipment.

A High-Powered Vacuum Cleaner For Tough Jobs

September 30, 2022 by 5 Comments

Vacuum cleaners are great for tidying up the home, but they typically can’t deal with the bulky, gross messes of a proper workshop. [CraftAndu] is currently building a sailing vessel, and has found that there’s simply too much sawdust for a regular vacuum to take on. Thus, he built a mighty vacuum of his own that’s able to deal with such conditions.

The core of the build is a giant 3.8 kW dust collector that’s used as part of a workshop dust extraction system. It’s of the type you’d normally use to suck up dust from machine tools. It’s then fitted with a long flexible hose that goes to the vacuum handle itself. The handle is made up of lengths of sewage pipe and several adaptors to fit it all together and hook up to the flexible tube. It’s also fitted with a set of wheels to allow it to be easily skated about the floor of the shop.

It’s a neat way to suck up all the lightweight sawdust that collects around the workshop. However, [CraftAndu] notes that even with the 3.8 kW extraction system powering it, it’s still quicker to use a broom for bigger detritus like wood chips and the like.

A lot of people think that vacuum projects suck, but we’ve always had a soft spot for them. Pun intended, and you’ll find the video after the break!

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Make Your Own Color Gradient 3D Printing Filament

September 30, 2022 by 1 Comment

Color gradient filament is fun stuff to play with. It lets you make 3D prints that slowly fade from one color to another along the Z-axis. [David Gozzard] wanted to do some printing with this effect, and learned how to make his own filament to do the job. 

[David] intended to 3D print a spectrogram of a gravity wave, and wanted the graph to go from blue to yellow. Only having a single-color printer, he needed color shift filament, but couldn’t find any blue-to-yellow filament online.

The resulting color-shifting print looks great, demonstrating the value of the technique.

Thus, he elected to create it himself. He started by creating a spiral model in Fusion 360, with a hexagonal cross-section and slowly tapering off to a point. Slicing and printing this in blue results in a filament that slowly fades down to a point. The opposite shape can then be printed in yellow, tapering from a point up to a full-sized filament. The trick is to print one shape, then the other, by mashing the G-code together and changing the filament from blue to yellow along the way. The result is the blue and yellow plastic gets printed together into a single filament that gradually changes from one to the other.

Notably, the filament is smaller than the original filaments used to create it, so it’s necessary to run slightly different settings when using it. [David] has shared the models on Thingiverse for those eager to recreate the technique at home. His resulting gravity wave print is impressive, demonstrating that this technique works well!

We’ve seen similar different techniques used for creating multi-color filaments before, too. Video after the break.

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New controller PCB shown below the original one. The new PCB has an ESP module with an antenna, a lot of support circuitry, and all the same connectors that the original board does.

Controller For 946C Hotplate Adds Reflow Profile Upload Over BLE

September 30, 2022 by 7 Comments

Reflow hotplates are a wonderful tool for PCB assembly if you can keep your designs single-sided. The 946C hotplate in particular has been on hackers’ radar for a while – a 200x200mm working surface hotplate available for under $100 is a decent investment. As with other reflow tools, it was a matter of time until someone made a replacement controller for it. This one, you’ll want to keep in mind – it’s a replacement controller project by [Arnaud Durand] and [Elias Rodriguez Martin], called Reflow946.

Keeping to best practices, the board is a drop-in replacement for the stock controller – swap cables over and go. The host processor is an ESP32, and it lets you can program reflow profiles in using BLE, with a Python application to help. The whole design is open-source and on GitHub, of course – keeping with best 3D printing traditions, you can already order the parts and PCBs, and then assemble them using the hotplate you’re about to upgrade. As far as aftermarket controllers go, here’s no doubt this board gives you way more control in reflow and lets you compensate for any possible subpar calibration while at it. Continue reading “Controller For 946C Hotplate Adds Reflow Profile Upload Over BLE” →

2022 Cyberdeck Contest: The Oscilloscope Deck

September 30, 2022 by 27 Comments

When [Jak_o_Shadows] Siglent Oscilloscope died, he didn’t just mourn the loss, he saw an opportunity. See, he had a Raspberry Pi 400 already set aside for a cyberdeck build, and he just scored a novel case. Most of the insides of the old scope came out, but the screen and control knobs live on in the new build. An HDMI-to-LVDS adapter brought the screen back to life, and the control knobs are a work-in-progress. Added to the case are some fun goodies, like a LimeSDR, connected to the old scope inputs. A PL2303 is wired to the serial port, making that functional, too. It’s a very nice touch that the build retains the original scope’s functions this way.

There’s plenty of 3d-printed goodness, like some internal brackets to hold things in place. The real star of the show is a 3d-printed hinge, holding the scope and Pi 400 together and making the whole package portable. There’s a neat tip, too, in that the Pi 400 has a huge integrated heat sync under the keyboard. It’s just a sheet of metal, so you can drill and tap it as mounting points. Cool!

This is a nifty build, and certainly a worthy deck for jacking-in to whatever you’re working on. And re-purposing an oscilloscope is a nice aesthetic. If [Jak_o_Shadows] can just get the front array of buttons and knobs working with his STM32, this will be a killer deck, the envy of console cowboys everywhere.

Hackaday.io Cyberdeck Contest

Peer-Reviewed Continuity Tester

September 30, 2022 by 10 Comments

One of the core features of the scientific community is the concept of “peer review” where any claims made by a scientist are open to be analyzed and reproduced by others in the community for independent verification. This leads to either rejection of ideas which can’t be reproduced, or strengthening of those ideas when they are. In this community we typically only feature the first step of this process, the original projects from various builders, but we don’t often see someone taking those instructions and “peer reviewing” someone’s build. This is one of those rare cases.

[oxullo] came across [Leo]’s original build for the ultimate continuity tester. This design is much more sensitive than the function which is built in to most multi-meters, and when building this tool specifically some other refinements can be built in as well. [oxullo] began by starting with the original designs, but made several small modifications. Most of these were changing to surface-mount parts, and switching some components for ones already available. Even then, there was still a mistake in the PCB which was eventually corrected. The case for this build is also 3D printed instead of being made out of metal, and with the original video to work from the rest fell into place easily.

[oxullo] is getting comparable results with this continuity tester, so we can officially say that this design is peer reviewed and tested to the highest of standards. If you’re in need of a more sensitive continuity sensor, or just don’t want to shell out for a Fluke meter when you don’t need the rest of its capabilities, this is the way to go. And don’t forget to check out our original write-up for this tester if you missed it the first time around.