DIY Pipe Inspector Goes Where No Bot Has Gone Before

November 27, 2024 by Dan Maloney 7 Comments

If you think your job sucks, be grateful you’re not this homebrew sewer inspection robot.

Before anyone gets upset, yes we know what [Stargate System] built here isn’t a robot at all; it’s more of a remotely operated vehicle. That doesn’t take away from the fact that this is a very cool build, especially since it has to work in one of the least hospitable and most unpleasant environments possible. The backstory of this project is that the sewer on a 50-year-old house kept backing up, and efforts to clear it only temporarily solved the problem. The cast iron lateral line was reconfigured at some point in its history to include a 120-degree bend, which left a blind spot for the camera used by a sewer inspection service. What’s worse, the bend was close to a joint where a line that once allowed gutters and foundation drains access to the sewer.

To better visualize the problem, [Stargate] turned to his experience building bots to whip up something for the job. The bot had to be able to fit into the pipe and short enough to make the turn, plus it needed to be — erm, waterproof. It also needed to carry a camera and a light, and to be powered and controlled from the other end of the line. Most of the body of the bot, including the hull and the driving gear, was 3D printed from ABS, which allowed the seams to be sealed with acetone later. The drive tracks were only added after the original wheels didn’t perform well in testing. Controlling the gear motors and camera was up to a Raspberry Pi Zero, chosen mostly due to space constraints. An Ethernet shield provided connectivity to the surface over a Cat5 cable, and a homebrew PoE system provided power.

As interesting as the construction details were, the real treat is the down-hole footage. It’s not too graphic, but the blockage is pretty gnarly. We also greatly appreciated the field-expedient chain flail [Stargate] whipped up to bust up the big chunks of yuck and get the pipe back in shape. He did a little bit of robo-spelunking, too, as you do.

And no, this isn’t the only sewer bot we’ve ever featured.

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USB-C For Hackers: Reusing Cables

November 21, 2024 by Arya Voronova 83 Comments

Your project needs a cable, and since USB-C cables are omnipresent now, it’s only natural to want to reuse them for your evil schemes. Ever seen USB 3.0 cables used for PCIe link carrying duty? It’s because USB 3.0 cables are built to a reasonably high standard, both sockets and cables are easy to find, and they’re cheap. Well, USB-C cables beat USB 3.0 cables by all possible metrics.

Let’s go through USB-C cable reuse in great detail, and see just what exactly you get when you buy either a gas station C-C USB 2.0 cable, or, the fanciest all-features-supported 240 W Thunderbolt cable that money can buy. Looking for a cable to cut, or something to pass a seriously high-speed link? You’re reading the right article.

The Omnipresent Cables

USB-A to USB-C cables are the least interesting. They’re equivalent to a microUSB to USB-A cable, except there’s a resistor on the USB-C plug, connected from VBUS to one of the CC pins. That’s it. The cable contains four conductors, there’s really not much new. Save these cables for all the devices still built without the 5.1 kΩ resistors.

Now, a USB-C to USB-C cable – let’s say, 60 W max, the default USB-C cable capability. If your cable says anything less than 60 W, say, “2 A” or “15 W”, that’s a lie – it can handle 60 W no problem, all USB-C to C cables can do 60 W. This cable is also cool – for one, it has five conductors; GND, VBUS, D+, D-, and CC. Two of them (GND and VBUS) are guaranteed to be thick enough to carry 3 A without much voltage drop if any, too!

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A Handheld Gaming PC With Steam Deck Vibes

November 17, 2024 by Bryan Cockfield 9 Comments

Since its inception, the Steam Deck has been a bit of a game changer in the PC gaming world. The goal of the handheld console was to make PC gaming as easy and straightforward as a walled-garden proprietary console like a Switch or Playstation but still allow for the more open gaming experience of a PC. At its core, though, it’s essentially a standard PC with the parts reorganized into handheld form, and there’s no reason any other small-form-factor PC can’t be made into a similar system. [CNCDan] has the skills and tools needed to do this and shows us how it’s done.

The build is based around a NUC, a small form factor computer that typically uses the same low-power mobile processors and graphics cards found in laptops but without the built-in battery or screen. This one has an AMD Ryzen 7 processor with Radeon graphics, making it reasonably high-performing for its size. After measuring out the dimensions of the small computer and preparing for other components like the battery, joysticks, buttons, and even a trackpad, it was time to create the case. Instead of turning to a 3D printer, this one is instead milled on a CNC machine. Something tells us that [CNCDan] prefers subtractive manufacturing in general.

With all the parts assembled in the case, the build turns into a faithful Steam Deck replica with a few bonuses, like an exposed Ethernet port and the knowledge that everything can easily be fixed since it was built from the ground up in the first place. The other great thing about builds like these is they don’t need an obscure NUC for the hardware; you can always grab your old Framework mainboard for handheld gaming instead. Reminded us of the NucDeck.

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Ubiquitous Successful Bus: Hacking USB 2 Hubs

November 5, 2024 by Arya Voronova 28 Comments

We’ve been recently looking into USB 2.0 – the ubiquitous point-to-point communications standard. USB 2 is completely different from USB 3, the blue-connector next-generation USB standard. For instance, USB 2 is a full-duplex pseudo-differential bus, and it’s not AC-coupled. This makes USB2 notoriously difficult to galvanically isolate, as opposed to USB 3. On the other hand, USB 2 is a lot easier to incorporate into your projects. And perhaps the best way to do so is to implement a USB hub.

USB 2 hubs are, by now, omnipresent. it doesn’t cost much to add to your board, and you truly have tons of options. The standard option is 4-port hubs – one uplink port to your host, four downlink ports to your devices. If you only have two or three devices, you might be tempted to look for a hub IC with a lower amount of ports, but it’s not worth bothering – just use a 4-port chip, and stock up on them.

What about 7-port chips? You will see those every now and then – but take a close look at the datasheet. Some of them will be two 4-port chips inside a single package, with four of the ports bottlenecked compared to the three other ports – watch out! Desktop 7-port hubs are basically guaranteed to use two 4-port ICs, too, so, again, watch out for bottlenecks. lsusb -t will help you determine the hub’s structure in case you don’t want to crack its case open, thankfully.

Recommendations? I use SL2.1 chips – they’re available in an SO16 package, very unproblematic, to-the-point pinout and easily hand-solderable. CH334 is a close contender, but watch out because there are different variants of this chip that differ by both package and pinout, so if you’re buying a chip with a certain letter, you will want to stick to it. Not just that, be careful – different variants run out at different rates, so if you lock yourself into a CH334 variant, consider stocking up on it. Continue reading “Ubiquitous Successful Bus: Hacking USB 2 Hubs” →

KolibriOS: The Operating System That Fits On A 1.44 MB 3.5″ Floppy Disk

October 30, 2024 by Maya Posch 29 Comments

While most operating systems are written in C and C++, KolibriOS is written in pure x86 assembly and as a result small and lightweight enough to run off a standard 1.44 MB floppy disk, as demonstrated in a recent video by [Michael].

Screenshot of the KolibriOS desktop on first boot with default wallpaper.

As a fork of 32-bit MenuetOS back in 2004, KolibriOS has since followed its own course, sticking to the x86 codebase and requiring only a modest system with an i586-compatible CPU, 8 MB of RAM and VESA-compatible videocard. Unlike MenuetOS’ proprietary x86_64 version, there’s no 64-bit in KolibriOS, but at this level you probably won’t miss it.

In the video by [Michael], the OS boots incredibly fast off both a 3.5″ floppy and a CD-ROM, with the CD-ROM version having the advantage of more software being provided with it, including shareware versions of DOOM and Wolfenstein 3D.

Although web browsers (e.g. Netsurf) are also provided, [Michael] did not get Ethernet working, though he doesn’t say whether he checked the hardware compatibility list. Quite a few common 3Com, Intel and Realtek NICs are supported out of the box.

For audio it was a similar story, with the hardware compatibility left unverified after audio was found to be not working. Despite this, the OS was fast, stable, runs DOOM smoothly and overall seems to be a great small OS for x86 platforms that could give an old system a new lease on life.

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Hacker Tactic: Building Blocks

October 24, 2024 by Arya Voronova 12 Comments

The software and hardware worlds have overlaps, and it’s worth looking over the fence to see if there’s anything you missed. You might’ve already noticed that we hackers use PCB modules and devboards in the same way that programmers might use libraries and frameworks. You’ll find way more parallels if you think about it.

Building blocks are about belonging to a community, being able to draw from it. Sometimes it’s a community of one, but you might just find that building blocks help you reach other people easily, touching upon common elements between projects that both you and some other hacker might be planning out. With every building block, you make your or someone else’s next project quicker, and maybe you make it possible.

Sometimes, however, building blocks are about being lazy.

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MOTU Audio Interface Resurrected After Some Reverse Engineering

October 18, 2024 by Lewin Day 8 Comments

These days, when something electronic breaks, most folks just throw it away and get a new one. But as hackers, we prefer to find out what the actual problem is and fix it. [Bonsembiante] took that very tack when a MOTU brand audio interface wasn’t booting. As it turns out, a bit of investigative work led to a simple and viable fix.

The previous owner had tried to get the unit fixed multiple times without success. When it ended up on [Bonsembiante]’s bench, reverse engineering was the order of the day. Based around an embedded Linux system, there was lots to poke and prod at inside, it’s just that… the system wasn’t booting, wasn’t showing up over USB or Ethernet, or doing much of anything at all.

Extracting the firmware only revealed that the firmware was actually valid, so that was a dead end. However, after some work following the boot process along in Ghidra, with some external help, the problem was revealed. Something was causing the valid firmware to fail the bootloader’s checks—and with that fixed, the unit booted. You’ll have to read the article to get the full juicy story—it’s worth it!

We’ve seen [Bonsembiante’s] work here before, when they turned an old ADSL router into a functioning guitar pedal. Video after the break.

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