Blender? No, Grinder

December 25, 2021 by 12 Comments

[Leandro Felipe] is no stranger to the dirty hack, and this video of his conversion of a blender into a handheld rotary grinding tool is no exception. (Embedded below.) But the end result is something pretty useful — a lighter and more maneuverable rotary grinder that’s got a lot more grunt to boot.

(The video is in Portuguese, but the captions work pretty well, once you get over the fact that the robots translate “grinding tool” as “rectifier” a lot of the time. And anyway, you’re here for the hacks.)

The highlights are a handmade coupling that mates the blender motor with the flexible shaft and chuck, purchased separately. And the flattened-out PVC pipe used as a mounting bracket. And him using the motor itself against a file to “lathe” down the drive shaft. And…

The tip of the day comes when he holds the blender motor in a metal vise to test it out. Metal and spinning magnets — what’s the worst that could happen?  Sparks, smoke, and a trip to the thrift store for another used blender.

If you just want to see the finished piece, you can jump ahead to the end. But it’s basically, get yourself a speed-adjustable blender, couple it to the shaft of an off-the shelf grinder, and you’re set.

It’s an idea so conceptually easy, you might wonder if Hackaday has ever showcased a blender dr3mel before. We have. What else can you power with a blender motor?

Thanks [Danjovic] for the tip!

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3D Prints With A Mirror Finish

December 25, 2021 by 15 Comments

As anyone who has used a 3D printer before knows, what comes off the bed of your regular FSD printer is by no means a mirror finish. There are layers in the print simply by the nature of the technology itself, and the transitions between layers will never be smooth. In addition, printers can use different technology for depositing layers, making for thinner layers (SLA, for example). With those challenges in mind, [AlphaPhoenix] set out to create an authentic mirror finish on his 3D prints. (Video, embedded below.)

As the intro hints, mirrors need very flat/smooth surfaces to reflect light. To smooth his prints, [AlphaPhoenix] first did a light sanding pass and then applied very thick two-part epoxy, allowing surface tension to do the smoothing work for him. Once dried, silver was deposited onto the pieces via a few different sprays. First, a wetting agent is applied, which prevents subsequent solutions from beading up. Next, he sprays the two precursors, and they react together to deposit elemental silver onto the object’s surface. [AlphaPhoenix] asserts that he isn’t a chemist and then explains some of the many chemical reactions behind the process and theorizes why the solutions break down a while after being mixed.

He had an excellent first batch, and then subsequent batches came out splotchy and decided un-mirror-like. As we mentioned earlier, the first step was a wetting agent, which tended to react with the epoxy that He applied. Then, using a grid search with four variables, [AlphaPhoenix] trudged through the different configurations, landing on critical takeaways. For example, the curing time for the epoxy was essential and the ratio between the two precursor solutions.

Recently we covered a 3D printed mirror array that concealed a hidden message. Perhaps a future version of that could have the mirror integrated into the print itself using the techniques from [AlphaPhoenix]?

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Do You Need A Cycloidal Drive?

December 25, 2021 by 10 Comments

A cycloidal gear drive is one of the most mesmerizing reduction gears to watch when it is running, but it’s not all just eye-candy. Cycloidals give decent gearing, are relatively compact and back-drivable, and have low backlash and high efficiency. You probably want one in the shoulder of your robot arm, for instance.

But designing and building one isn’t exactly straightforward. Thanks, then, to [How To Mechatronics] for the lovely explanation of how it works in detail, and a nice walkthrough of designing and building a cycloidal gear reducer out of 3D printed parts and a ton of bearings. If you just want to watch it go, check out the video embedded below.

The video is partly an ad for SolidWorks, and spends a lot of time on the mechanics of designing the parts for 3D printing using that software. Still, if you’re using any other graphical CAD tool, you should be able to translate what you learned.

It’s amazing that 3D printing has made sophisticated gearbox designs like this possible to fabricate at home. This stuff used to be confined to the high-end machine shops of fancy robotics firms, and now you can make one yourself this weekend. Not exotic or unreliable enough for you? Well, then, buy yourself some flexible filament and step on up to the strain wave, aka “harmonic drive”, gearbox.

Thanks to serial tipster [Keith] for the tip!

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Hacking Film Processing With Coffee

December 24, 2021 by 31 Comments

Years ago, doing your own darkroom work was the only way to really control what your pictures looked like. In those days, coffee was what kept you going while you mixed another batch of noxious chemicals in the dark and fumbled to load a tank reel by feel. But did you know that you can process black and white film with coffee? Not just coffee, of course. [Andrew Shepherd] takes us through the process using what is coyly known as Caffenol-C.

Apparently, the process is not original, but if you’ve ever wanted to do some film developing and don’t want exotic and dangerous chemicals, it might be just the ticket. The ingredients are simple: instant coffee, washing soda, water and –optionally — vitamin C powder. If nothing else, all of this is safe to pour down your drain, something you probably aren’t supposed to do with conventional developers that contain things like formaldehyde and methyl chloroform.

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A CMOS Ring Modulator Pedal

December 24, 2021 by 9 Comments

Earlier this year, we featured an unusual radio receiver that took the very traditional superhetrodyne design and implemented it in an unexpected fashion without any inductors, using instead a combination of 74HC logic chips and op-amps. Its designer [acidbourbon] remarks that the circuit bears a striking resemblance to a ring modulator,so has taken it down that path by producing a 74HC based ring modulator guitar pedal.

In both circuits, a 74HC4046 phase-locked loop chip serves as an oscillator, driving a 74HC4051 analogue switch chip that performs the mixer task. The extra-op-amp filter and demodulator circuitry from the radio is omitted, and the oscillator frequency moved down to the audio range. The result can be heard in the video, and we probably agree with him that it’s not quite the same as a classic ring modulator. This lies in the type of mixer, the diodes used in a traditional circuit have a forward voltage to overcome before they start or end conducting, while the CMOS switch chip does so immediately on command.

The 4000 series CMOS and their descendants are a fascinating family with many unexpected properties that our colleague Elliot Williams has gone into detail with for his Logic Noise series. Meanwhile take a look at our coverage of the original radio.

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Tiny 3D Printed Magnets Show Patterns

December 24, 2021 by 11 Comments

You normally associate a double helix with DNA, but an international team headquartered at Cambridge University used 3D printing to create magnetic double helixes that are about a 1,000 times smaller than a human hair. Why do such a thing? We aren’t sure why they started, but they were able to find nanoscale topological features in the magnetic field and they think it will change how magnetic devices work in the future — especially magnetic storage devices.

In particular, researchers feel this is a step towards practical “racetrack” memory that stores magnetic information in three dimensions instead of two and offer high density and RAM-like access times. You can read the full paper if you want the gory details.

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When Hacking And Biosensing Collide

December 24, 2021 by 2 Comments

[Prof. Edwin Hwu] of the Technical University of Denmark wrote in with a call for contributions to special edition of the open-access scientific journal Biosensors. Along the way, he linked in videos from three talks that he’s given on hacking consumer electronics gear for biosensing and nano-scale printing. Many of them focus on clever uses of the read-write head from a Blu-ray disc unit (but that’s not all!) and there are many good hacks here.

For instance, this video on using the optical pickup for the optics in an atomic force microscope (AFM) is bonkers. An AFM resolves features on the sub-micrometer level by putting a very sharp, very tiny probe on the end of a vibrating arm and scanning it over the surface in question. Deflections in the arm are measured by reflecting light off of it and measuring their variation, and that’s exactly what these optical pickups are designed to do. In addition to phenomenal resolution, [Dr. Hwu’s] AFM can be made on a shoestring budget!

Speaking of AFMs, check out his version that’s based on simple piezo discs in this video, but don’t neglect the rest of the hacks either. This one is a talk aimed at introducing scientists to consumer electronics hacking, so you’ll absolutely find yourself nodding your heads during the first few minutes. But then he documents turning a DVD player into a micro-strobe for high speed microfluidics microscopy using a wireless “spy camera” pen. And finally, [Dr. Hwu’s] lab has also done some really interesting work into nano-scale 3D printing, documented in this video, again using the humble Blu-ray drive, both for exposing the photopolymer and for spin-coating the disc with medium. Very clever!

If you’re doing any biosensing science hacking, be sure to let [Dr. Hwu] know. Or just tear into that Blu-ray drive that’s collecting dust in your closet.

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