Most FDM Printers Are Also Filament Dryers (with A Little Help)

November 9, 2021 by 13 Comments

If you’ve printed with an FDM printer, you probably know there are many interrelated factors to getting a good print. One key item is the dryness of the filament. When you first crack your plastic open, it should be dry. Most filament is packed in a sealed bag with desiccant in it. But if you have the filament out for a while, it soaks up moisture from the air and that causes lots of problems. [Design Prototype Test] has built and bought filament dryers before, but now he would like to point out that every FDM printer with a heated bed can act as a filament dryer. You can see the details in the video below.

It turns out that the idea isn’t original, but it doesn’t seem to be one that has caught on. What the video shows though, is to take the idea and run with it. A 3D printed support sits on the bed and accepts a cheap PC fan. The whole affair gets boxed up with cardboard and can dry the filament.

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Streamline Your SMD Assembly Process With 3D-Printed Jigs

November 9, 2021 by 12 Comments

Your brand-new PCBs just showed up, and this time you even remembered to order a stencil. You lay the stencil on one of the boards, hold it down with one hand, and use the other to wipe some solder paste across…. and the stencil shifts, making a mess and smearing paste across the board. Wash, rinse (with some IPA, of course), repeat, and hope it’ll work better on the next try.

openscad window
A PCB jig generated by OpenSCAD

Maybe it’s time to try Stencilframer, a 3D-printable jig generator created by [Igor]. This incredibly useful tool takes either a set of gerbers or a KiCad PCB file and generates 3D models of a jig and a frame to securely hold the board and associated stencil. The tool itself is a Python script that uses OpenSCAD for all 3D geometry generation. From there, it’s a simple matter to throw the jig and frame models on a 3D printer and voilà!– perfectly-aligned stencils, every time.

This is a seriously brilliant script. Anyone whose gone through the frustration of trying to align a stencil by hand should be jumping at the opportunity to try this out on their next build. It could even be paired with an Open Reflow hot plate for a fully open-source PCB assembly workflow.

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This $0 Filament Drybox Needs Nearly No Parts

November 9, 2021 by 20 Comments

All 3D printer filament benefits from being kept as dry as possible, but some are more sensitive to humidity than others. The best solution is a drybox; a sealed filament container, usually with some desiccant inside. But in a pinch, [Spacefan]’s quick and dirty $0 drybox solution is at least inspiring in terms of simplicity.

The only added part is this 3D-printed fitting.

[Spacefan]’s solution uses a filament roll’s own packing materials and a single 3D-printed part to create a sealed environment for a single roll. The roll lives inside a plastic bag (potentially the same one it was sealed in) and filament exits through a small hole and 3D-printed fitting that also uses a bit of spare PTFE tubing. The box doubles as a convenient container for it all. It doesn’t have as much to offer as this other DIY drybox solution, but sure is simple.

While we appreciate the idea, this design is sure to put a lot of friction on the spool itself. It will be a lot of extra work to pull filament off the spool, which needs to turn inside a bag, inside a box, and that extra work will be done by the 3D printer’s extruder, a part that should ideally be working as little as possible. The re-use of materials is a great idea, but it does look to us like the idea could use some improvement.

What do you think? Useful in a pinch, or needs changes? Would adding a spindle to support the spool help? Let us know what you think in the comments.

Robot astronaut gazing at the moon

NASA’s New Moon Missions Are Happening Really Soon

November 9, 2021 by 40 Comments

NASA first landed a human on the moon back in 1969, and last achieved the feat in December 1972. In the intervening years, there have been few other missions to Earth’s primary natural satellite. A smattering of uncrewed craft have crashed into the surface, while a mere handful of missions have achieved a soft landing, with none successful from 1976 to 2013.

However, NASA aims to resume missions to the lunar surface, albeit in an uncrewed capacity at this stage. And you won’t have to wait very long, either. The world’s premier space agency aims to once again fly to the Moon beginning in February 2022.

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Not Your Average Nixie Tube Clock

November 9, 2021 by 10 Comments

When it comes to Nixie clocks, we all pretty much know what to expect: a bunch of Nixies with some RGB LEDs underneath, a wooden case of some sort, and maybe some brass gears or fittings for that authentic steampunk look. It’s not that we don’t appreciate these builds, but the convergent designs can be a little much sometimes. Thankfully, this 60-tube Nixie clock bears that mold, and in a big way.

The key to [limpkin]’s design is the IN-9 Nixie, which is the long, skinny tube that used to show up as linear indicators; think bar graph displays on bench multimeters or the VU meters on mixing boards. [limpkin] realized that 60 on the tubes could be arranged radially to represent hours or minutes, and potentially so much more. The length of the segment that lights up in the IN-9 is controlled by the current through the tube, so [limpkin] designed a simple driver for each segment that takes a PWM signal as its input. The job of a 60-channel, 14-bit PWM controller fell to an FPGA. An ESP8266 — all the rage five years ago when he started the project — took care of timekeeping and control, as well as driving a more traditional clock display of four 7-segment LEDs in the center of the clock face.

The custom PCB lives in a CNC-machined MDF wood face; the IN-9s shine through slots in the face, while the seven-segment display shows through a thinned area. It looks pretty cool, and there are a lot of display options, like the audio spectrograph shown in the video below. We’re glad [limpkin] decided to share this one after all this time.

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Teardown: Analog Radionic Analyzer

November 9, 2021 by 67 Comments

Have you ever looked up a recipe online, and before you got to the ingredients, you had to scroll through somebody’s meandering life story? You just want to know how many cans of tomato paste to buy, but instead you’re reading about cozy winter nights at grandma’s house? Well, that’s where you are right now, friend. Except instead of wanting to know what goes in a lasagna, you just want to see the inside of some weirdo alternative medicine gadget. I get it, and wouldn’t blame you for skipping ahead, but I would be remiss to start this month’s teardown without a bit of explanation as to how it came into my possession.

So if you’ll indulge me for a moment, I’ll tell you a story about an exceptionally generous patron, and the incredible wealth of sham medical hokum that they have bestowed upon the Hackaday community…

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Flip-Dot Oscilloscope Is Flippin’ Awesome

November 9, 2021 by 6 Comments

Oscilloscope displays have come a long way since the round phosphor-coated CRTs that adorned laboratories of old. Most modern scopes ship with huge, high-definition touch screens that, while beautiful, certainly lack a bit of the character that classic scopes brought to the bench. It’s a good thing that hackers like [bitluni] are around to help remedy this. His contribution takes the form of what may be both the world’s coolest and least useful oscilloscope: one with a flip-dot display.

Yup — a flip-dot display, in all it’s clickedy-clacky, 25×16 pixel glory. The scope can’t trigger, its maximum amplitude is only a couple of volts, and its refresh rate is, well, visible, but it looks incredible. The scope is controlled by an ESP32, which reads the analog signal being measured. It then displays the signal via an array of driver ICs, which allow it to update the dots one column at a time by powering the tiny electromagnets that flip over each colored panel.

Even better, [bitluni] live-streamed the entire build. That’s right, if you want to watch approximately 30 hours of video covering everything from first actuating a pixel on the display to designing and assembling a PCB to drive it, then you’re in luck. For the rest of us, he was kind enough to make a much shorter summary video you can watch below. Of course, this scope doesn’t run Doom like some others, but its probably only a matter of time.

Thank to [Zane Atkins] for the tip!

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