Fail Of The Week: A Bigger Hacksaw Isn’t A Better Hacksaw

February 14, 2022 by Dan Maloney 23 Comments

If we’re being honest, the main reason to buy a power tool is to avoid the pain of using one’s muscles. Oh sure, we dress it up with claims that a power tool will make us more productive, or give better results, but more often than not it’s the memory of how your forearm feels after a day of twisting a screwdriver that makes you buy a cordless driver.

It appears that [Artisan Makes] has a high tolerance for pain, seeing how the main prep tool in his metal shop is a plain old hacksaw. So in an effort to speed up his stock prep, he turned not to a bandsaw or cutoff saw, but instead built the world’s silliest hacksaw. It’s the metalworking equivalent of the two-man bucksaws that lumberjacks used to fell trees before chainsaws came along, and at a meter and half in length, it’s about the size of one too. Modifying the frame of his trusty hacksaw was easy — he just popped the end pieces off and attached them to an extra-long piece of tube stock. Finding a 1.5-meter hacksaw blade was the main challenge; not exactly a big-box store item, that. So a section of metal-cutting bandsaw blade was modified to fit the frame, and it was off to the races.

Or not. The video below tells the tale of woe, which starts with the fact that [Artisan]’s shop is too small for the hilariously long hacksaw. Solving the fixturing problems didn’t soo much to help, though — there was no way to tension the blade enough to get it to stop wobbling during cutting. It was also clear that the huge saw wasn’t able to apply enough downforce on the stock to get good cuts. Maybe with a second set of hands, though…

There are plenty of ways to improve hacksawing in the shop, and while this isn’t one of them, we sure appreciate the chuckle we got out of it. And you really should check out [Artisan Makes]’ channel — his more serious stuff is really good.

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Backpack Board For OLEDs Boasts Fancy Features

February 14, 2022 by Donald Papp 6 Comments

Back when LCD character displays based on the HD44780 controller were the bee’s knees, a way to make them easier to work with came in the form of “backpack” PCBs, which provided an accessible serial interface and superior display handling at the same time. [Barbouri] has updated that idea with a backpack board that mounts to OLED displays using the US2066 display driver, and provides an I²C interface with powerful and convenient high-level functions that make the display simple to use.

On the software side, the backpack uses this I2cCharDisplay driver project which provides functions like cursor control, fading, display shifting, and of course writing characters or strings. While [Barbouri] designed the board specifically to accommodate Newhaven Slim Character OLED displays, it should in theory work with any US2066-based OLED character display. [Barbouri]’s design files for the Slim-OLED Display backpack board are available for download directly from the project page (link is near the bottom), or boards can be purchased directly from OSH Park.

OLED technology is nifty as heck; we’ve seen some neat tricks done by stacking transparent OLED displays, and even seen OLEDs made in the home lab.

This Minibike Will Land You In Hot Water

February 13, 2022 by Jenny List 32 Comments

The minibike is an American phenomenon which fascinates those of us from countries in which such contraptions are illegal on the road; they seem to deliver bucketloads of low-octane fun in which we are unable to participate. [HowToLou] has one, and as it’s something for use in the Great Outdoors it naturally requires some means of fixing a brew. His solution to the need for a mug of boiling water in out-of-the-way places? A gravity-fed heat exchanger for the exhaust pipe, fed from a reservoir made using an upturned bottle.

As can be seen in the video below the break it’s a simple enough piece of work but surprisingly effective. A piece of small-bore copper tube is passed through a cork into the bottle, then wrapped round a piece of pipe which forms an exhaust The resulting heat exchanger is insulated, the engine started, and the cork loosened just enough to cause a bit of water to flow. The result – a good flow of hot water for that morning coffee.

It may not be the most practical of water heaters, but it’s certainly a bit of fun even if it might not work with all the minibikes we’ve covered.

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Complicated Calculated Solution To 3D-Printed Puzzle

February 13, 2022 by Bryan Cockfield 10 Comments

3D printers have made a lot of things possible that were either extremely difficult or downright impossible with traditional tooling. Certain shapes lend themselves to 3D printing, and materials and tooling costs are also generally greatly reduced as well. One thing that may not be touched on as often, though, is their ability to rapidly prototype solutions to complex mathematical problems, in this case taking the form of a 3D printed maze, known as a dodecahedral holonomy maze, with an interesting solution.

The puzzle presents itself as a sphere composed of various inlaid hexagons which form a track for the puzzle piece, or “rook”. The tracks create the maze for the rook to travel, as some paths are blocked when the rook is oriented in certain ways. To solve the puzzle, the player must rotate the rook by moving it around the hexagons in such a way that its path isn’t physically blocked by any of the pegs in order to successfully reach the exit. This might seem like a fun toy to have on its surface, but the impressive thing about this is that the solutions are designed to reduce the likelihood of solving the puzzle with any “brute force” methods while at the same time having more than one path that will reach the exit as well as several bottlenecks that the puzzle solver must traverse as well.

There are actually many possible puzzles that can be produced in this size and shape, and all have predetermined solutions with cleverly chosen paths. This might seem like a lot but when you realize that the entire build from concept to 3D modeling to implementation was done by [Henry Segerman] and a group of other mathematicians at Oklahoma State University it starts to become more clear how the puzzle was so well-designed. In fact, we’ve featured some of his other mathematically-modeled builds in the past as well.

Thanks to [Inne] for the tip!

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Hackaday Links: February 13, 2022

February 13, 2022 by Dan Maloney 31 Comments

If you need evidence that our outwardly peaceful little neck of the solar system is actually a dangerous place, look no further than the 40 newly launched Starlink satellites that were just clobbered out of orbit. It seems that the SpaceX launch on February 3 was ill-timed, as it coincided with the arrival of energetic plasma from a solar storm that occurred a few days before. The coronal mass ejection followed an M-class flare on the Sun, which was aimed just right to hit just as the 49-satellite addition to the Starlink constellation was being released. This resulted in an expansion of the upper atmosphere sufficient to increase drag on the newborn satellites — up to 50% more drag than previous launches had encountered. Operators put the satellites into safe mode, but it appears that 40 of them have already met a fiery demise, or soon will. Space is a tough place to make a living.

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No LEDs Required For This Servo-Controlled Larson Scanner

February 13, 2022 by Dan Maloney 31 Comments

All things considered, it’s pretty easy to get one LED is a strip to light up sequentially, and have it bounce back and forth. Turning that simple animation into a real Larson scanner, with smooth transitions and controlled fade-out, is another thing entirely. And forgetting the LEDs altogether and making a servo-operated Larson scanner is — well, let’s just call it an interesting lesson in hardware abstraction.

The Larson scanner, named after famed TV producer Glen A. Larson for his penchant for incorporating it into shows like Battlestar Galactica and Knight Rider, is actually hard to execute in hardware thanks to the fading tail that follows the lead pixel as it dances back and forth across the display. [Eric Gunnerson] decided to make this and other animation effects easier to achieve with Fade, a custom framework for LED animations that runs on an ESP32.

LED animations are fine, but what about servos? Could Fade be modified to support them? This turned out to be a fairly easy mod thanks to Fade’s architecture and [Eric]’s existing support for non-addressable LEDs via PWM signals. And it was even possible to support more than the 16 PWM channels on an ESP32by adding a UDP connection that puts multiple ESP32s under the control of a central microcontroller.

The video below shows [Eric]’s demo of servo support, with an eight-channel electromechanical Larson scanner. Each “pixel” is a painted ping pong ball swinging back and forth on a hobby servo, and the whole thing sounds just about as awful as you’d expect it to. If you squint just right, the effect looks pretty convincing, but that’s hardly the point. The real story here is [Eric]’s thoughtful architecture, which made the mods easier than starting from scratch.

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Pump Up The Resin

February 13, 2022 by Al Williams 13 Comments

Sometimes the best ideas are simple and seem obvious after you’ve heard them. [Danny] showed us a great idea that fits that description. He uses a peristaltic pump to move resin in and out of his print bed. (Video, embedded below.) Normally, you remove the tank and pour the resin out into a container. With the pump, you can leave the tank where it is and simply pull the resin through a tube. The process is slower than pouring, but not as messy and doesn’t risk damage to your FEP film.

You can also use the pump like a vacuum to clean up resin. According to [Danny], the biggest value is when working with very large printers. He shows a Peopoly Phenom which has a huge tank compared to the other printers he shows in the video.

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