A PCB For A Quarter?

February 27, 2021 by 19 Comments

As time has gone by and PCB assembly companies have reached further into the space of affordability for our community, the available types of board have multiplied. No longer are we limited to FR4 with a green solder mask, we can have all colours of the rainbow and a variety of substrates. The folks at BotFactory have taken things a step further with their PCB printer though, by printing a fully-functional PCB on a quarter.

As a base layer the printed five passes of insulation on the coin, before printing the traces. Holes are left in the insulation to create a form of via that connects to the coin. On the board is an ATtiny2313 microcontroller that flashes an LED, and on the reverse side of the coin is a CR2032 cell that’s secured with a set of bolts and washers. You can see it taking shape in the video below the break.

It’s true that an LED flasher isn’t exciting, and that this is a marketing stunt for BotFactory’s printer. But it’s an inventive one, and reminds us that with a bit of ingenuity anything can become a board. We’ve had our share over the years, and instantly springing to mind is this stretchable PCB.

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Pool Noodle Robot Shines A Light On The Pros And Cons Of Soft Robots

February 27, 2021 by 4 Comments

[James Bruton]’s impressive portfolio of robots has always used conventional rigid components, so he decided to take a bit of a detour and try his hand at a soft robot. Using a couple of few inflatable pool noodles for quick prototyping, his experiments quickly showed some of the strengths and weaknesses of soft robots.

Most of the soft robots we see require an external air source to inflate cells in the robot and make the limbs actuate. Taking inspiration from a recent Stanford research project, [James] decided to take an alternative approach, using partially inflated tubes and squeezing them in one section to make the other sections more rigid. He bought a couple of cheap pool noodles and experimented with different methods of turning them into actuators. The approach he settled on was a pair of noodles tied together side by side, and then folded in half by an elastic cord. As one end is squeezed by a servo bellows, the internal pressure overcomes the tension from the elastic cord, and the “elbow” straightens out.

[James] tested various arrangements of these limbs to build a working hexapod robot but to no avail. The simple actuating mechanism was simply too heavy, and could just lift itself slightly. This highlighted a common theme in almost all the soft pneumatic robots we’ve seen: they carry very little weight and are always tethered to an external air supply. The combination of stretchy materials and relatively low pressure compressed air can only handle small loads, at least in Earth gravity and above water. Continue reading “Pool Noodle Robot Shines A Light On The Pros And Cons Of Soft Robots” →

Circle Full Of LEDs Becomes A Clock

February 27, 2021 by 5 Comments

Building a clock of some sorts seems to be a time honored tradition for hackers and LED clocks seem one of the most popular. You can build anything from a seven-segment display to a binary clock or something even more fancy. [Clueless] found a circle of LED rings online and with made an LED version of an analog clock.

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Exploring The Open Source That Really Goes Into A RISC-V Chip

February 27, 2021 by 19 Comments

It’s an exciting time in the world of microprocessors, as the long-held promise of devices with open-source RISC-V cores is coming to fruition. Finally we might be about to see open-source from the silicon to the user interface, or so  goes the optimistic promise. In fact the real story is considerably more complex than that, and it’s a topic [Andreas Speiss] explores in a video that looks at the issue with a wide lens.

He starts with the basics, looking at the various layers of a computer from the user level down to the instruction set architecture. It’s a watchable primer even for those familiar with the topic, and gives a full background to the emergence of RISC-V. He then takes Espressif’s ESP32-C3 as an example, and breaks down its open-source credentials. The ISA of the processor core is RISC-V with some extensions, but he makes the point that the core hardware itself can still be closed source even though it implements an open-source instruction set. His conclusion is that while a truly open-source RISC-V chip is entirely possible (as demonstrated with a cameo Superconference badge appearance), the importance of the RISC-V ISA is in its likely emergence as a heavyweight counterbalance to ARM’s dominance in the sector. Whether or not he is right can only be proved by time, but we can’t disagree that some competition is healthy.

Take a closer look at the ESP32-C3, with our hands-on review.

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Printing Yoda Heads: Re-Makers Riffing!

February 27, 2021 by 50 Comments

We had a comment recently from a nasty little troll (gasp! on the Internet!). The claim was that most makers are really just “copiers” because they’re not doing original work, whatever that would mean, but instead just re-making projects that other people have already done. People who print other peoples’ 3D models, or use other peoples’ hardware or software modules are necessarily not being creative. Debunking a cheap troll isn’t enough because, on deeper reflection, I’m guilty of the same generic sentiment; that feeling that copying other people’s work isn’t as worthy as making your own. And I think that’s wrong!

In the 3D printing world in particular, I’m guilty of dismissively classifying projects as “Yoda Heads”. About ten years ago, [chylld] uploaded a clean, high-res model of Yoda to Thingiverse, and everyone printed it out. Heck, my wife still has hers on her desk; and alone this is proof that straight-up copying has worth, because it made a sweet little gift. After a while, Yoda gave way to Baby Groots, and strangely enough we’re back to Yoda again, but it’s Baby Yoda now. Continue reading “Printing Yoda Heads: Re-Makers Riffing!” →

A Very Modern Tube Headphone Amplifier

February 27, 2021 by 34 Comments

Once a discarded relic, over the years the humble vacuum tube has been rehabilitated in the arena of specialist audio. There are plenty of tube amplifiers now being manufactured, with a popular choice being headphone amplifiers that use a tube as a gain stage followed by an op-amp as a buffer with a low impedance output. This forms the basis of [Ratti3]’s amplifier, but with the added interest of a battery supply and a Bluetooth connection.

The tube circuit is a very conventional anode follower using an EF95 pentode. This provides plenty of gain and of course that “valve sound” beloved of audio enthusiasts, but suffers from an output impedance too high to drive a set of headphones. An NE5532 steps in for the op-amp buffer role, making for a very simple circuit. Power comes from a set of four 18650 Lithium-Ion cells with associated charger and balance boards, while a little switching boost converter provides the 100 volt HT for the tubes.

We’ve visited this type of amplifier before with a similar but much more rough-around-the-edges Chinese version. That had some astonishingly cheap Chinese tubes, but if we’re seeking better components it’s interesting to know just who makes tubes these days.

Sounding The Humble LED

February 27, 2021 by 22 Comments

Here at Hackaday we’re no strangers to the colorful glow of LEDs. But what if there was more to appreciate beneath the surface? Back in 2011 [Windell] over at Evil Mad Scientist dug into a certain variety of LED and discovered they had a song to sing.

Over the last couple decades, you’ve likely encountered the flickering “candle flame” variety of LED. Often found embedded in small plastic candle simulacra they are shaped like typical through hole “gumdrop” style LEDs, but pack some extra magic which causes them to flicker erratically. Coupled with a warm white color temperature the effect isn’t entirely dissimilar to the flickering of a candle flame.

To the Hackaday reader (and [Windell]) the cause of the flickering may be fairly clear, there is an IC embedded in the lens of the LED. See photo at top for an example of how this might look, helpfully magnified by the lens of the LED itself. Looking through the lens the captive die is visible, as well as the bond wires connecting it to the legs and light emitting diode itself. [Windell]’s observation is that together this assembly makes for a somewhat strange electrical component; from the perspective of the circuit it appears to randomly vary the current flowing through the LED.

He includes two interesting demos. One is that by attaching the flickering LED to a BJT he can turn it into a current amplifier and successfully drive a much more powerful 1W LED with the same effect. The other is that  with the power of the amplifier the same flickering LED can drive a buzzer as well. The effect is surprisingly pleasant, though we’d hesitate to call it musical.

For a more recent example of a similar phenomenon with a very different sound, check out out [Emily Velasco]’s playback of a similarly constructed RGB color changing LED, embedded below. We’ve seen optical tools used to decode LED flickers into data streams, but not for audio playback! We have also covered some LED flicker reverse engineering that spills more of the mystery sealed up in these specialized diodes.

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