Tiny Laser Cutter Puts Micro Steppers To Work

The influx of cheap laser cutters from China has been a boon to the maker movement, if at the cost of a lot of tinkering to just get the thing to work. So some people just prefer to roll their own, figuring that starting from scratch means you get exactly what you want. And apparently what [Mike Rankin] wanted was a really, really small laser cutter.

The ESP32 Burninator, as [Mike] lovingly calls his creation, is small enough to be in danger of being misplaced accidentally. The stage relies on tiny stepper-actuated linear drives, available on the cheap from AliExpress. The entire mechanical structure is two PCBs — a vertical piece that holds the ESP32, an OLED display, the X-axis motor, and the driver for the laser, which comes from an old DVD burner; a smaller bottom board holds the Y-axis and the stage. “Stage” is actually a rather grand term for the postage-stamp-sized working area of this cutter, but the video below shows that it does indeed cut black paper.

The cuts are a bit wonky, but this is surely to be expected given the running gear, and we like it regardless. It sort of reminds us of that resin 3D-printer small enough to fit in a Christmas ornament that [Sean Hodgins] did a while back. We’d suggest not trying to hang this on a tree, though.

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Lasercut Puzzlebox Is Safe-Cracking Fun

If you head out into the real world and start twiddling knobs on random safes, you might find yourself being hauled away by uniformed police. A safer pastime might be playing with your own puzzlebox at home, which is precisely what [thediylife] has done with this build.

The design implements a basic safe-cracking game, in which players try to guess the combination to the safe in a series of rounds. Input is via a rotary encoder, hooked up to the Arduino Uno inside. This project really wins because the finish looks so amazing. The safe is constructed out of 3mm MDF, which is lasercut to shape — an easy one to whip up in the average makerspace. The interface is fleshed out with a small OLED screen and some LEDs, while a servo acts as the lock which holds the door shut. When you see the underside of the face plate with components hot glued into holes you’ll really pale at how clean the business side ended up.

It’s a simple build, and one that would make a great party game with a prize hidden inside. We’ve seen other puzzle-box builds before, too — like the GPS-based reverse geocache build. Video after the break.

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Open Laser Blaster Shells Out More Bang For The Buck

[a-RN-au-D] was looking for something fun to do with his son and dreamed up a laser blaster game that ought to put him in the running for father of the year. It was originally just going to be made of cardboard, but you know how these things go. We’re happy the design went this far, because that blaster looks fantastic.

Both the blaster and the target run on Arduino Nanos. There’s a 5mW laser module in the blaster, and a speaker for playing the pew pew-related sounds of your choice. Fire away on the blaster button, and the laser hits a light-dependent resistor mounted in the middle of the target. When the target registers a hit, it swings backward on a 9g servo and then returns quickly to vertical for the next shot.

There are some less obvious features that really make this game a hit. The blaster can run in 10-shooter mode (or 6, or whatever you change it to in the code) with a built-in reload delay, or it can be set to fully automatic. If you’re short on space or just get sick of moving the target to different flat surfaces, it can be mounted on the wall instead — the target moves forward when hit and then resets back to flat. Check out the demo video we loaded up after the break.

No printer? No problem — here’s a Node-RED shooting gallery that uses simple wooden targets.

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Defocused Laser Welding Fabric Proves There’s Many Ways To Slice It

Laser cutters are certainly a Hackerspace staple for cutting fabrics in some circles. But for the few fabrics derived from non-woven plastics, why not try fusing them together? That’s exactly what [Dries] did, and with some calibration, the result is a speedy means of seaming together two fabrics–no needles necessary!

The materials used here are non-woven goods often used in disposable PPE like face masks, disposable aprons, and shoe coverings. The common tool used to fuse non-woven fabrics at the seams is an ultrasonic welder. This is not as common in the hackerspace tool room, but laser cutters may be a suitable stand-in.

Getting the machine into a production mode of simply cranking out clothes took some work. Through numerous sample runs, [Dries] found that defocusing the laser to a spot size of 1.5mm at low power settings makes for a perfect threadless seam. The resulting test pockets are quite capable of taking a bit of hand abuse before tearing. Best of all, the fused fabrics can simply be cut out with another pass of the laser cutter. For fixtures, [Dries] started with small tests by stretching the two fabrics tightly over each other but suggests fixtures that can be pressed for larger patterns.

It’s great to see laser-cutters doubled-up as both the “glue” and “scissors” in a textile project. Once we get a handle on lasering our own set of scrubs, why not add some inflatables into the mix?

Human-Powered Laser Gun Makes Battery-Free Target Practice

[Dirk] shared a fascinating project of his that consists of several different parts coming together in a satisfying whole. It’s all about wanting to do target practice, indoors, using a simple red laser dot instead of any sort of projectile. While it’s possible to practice by flashing a red laser pointer and watching where it lands on a paper target, it’s much more rewarding (and objective) to record the hits in some way. This is what led [Dirk] to create human-powered, battery-free laser guns with software to track and display hits. In the image above, red laser hits on the target are detected and displayed on the screen by the shooter.

Right under the thumb is the pivot point for the lever, and that’s also where a geared stepper motor (used as a generator) is housed. Operating the action cranks the motor.

There are several parts to this project and, sadly, the details are a bit incomplete and somewhat scattered around, so we’ll go through the elements one at a time. The first is the guns themselves, and the star of the show is his 3D printed cowboy rifle design. The rifle paints the target with a momentary red laser dot when the trigger is pressed, but that’s not all. [Dirk] appears to have embedded a stepper motor into the lever action, so that working the lever cranks the motor as a generator and stores the small amount of power in a capacitor. Upon pulling the trigger, the capacitor is dumped into the laser (and into a piezo buzzer for a bit of an audio cue, apparently) with just enough juice to create a momentary flash. We wish [Dirk] had provided more details about this part of his build. There are a few more images here, but if you’d like to replicate [Dirk]’s work it looks like you’ll be on your own to some extent.

As for the target end of things, blipping a red dot onto a paper target and using one’s own eyeballs can do the job in a bare minimum sort of way, but [Dirk] went one further. He used Python and OpenCV with a camera to watch for the red dot, capture it, then push an image of the target (with a mark where the impact was detected) to a Chromecast-enabled screen near the shooter. This offers much better feedback and allows for easier scoring. The GitHub repository for the shot detector and target caster is here, and while it could be used on its own to detect any old laser pointer, it really sings when combined with the 3D printed cowboy rifle that doesn’t need batteries.

Not using projectiles in target practice does have some benefits: it’s silent, it’s easy to do safely, there is no need for a backstop, there are no consumables or cleaning, and there is no need to change or patch targets once they get too many holes. Watch it all in action in the video embedded below.

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Freeze Laser Beams — Sort Of

They say a picture is worth a thousand words, and by that logic a video must be worth millions. However, from nearly the dawn of photography around 1840, photographers have made fake photographs.  In modern times, Photoshop and Deepfake make you mistrust images and videos. [Action Lab] has a great camera trick in which it looks like he can control the speed of light. You can see the video below.

You probably can guess that he can’t really do it. But he has videos where a real laser beam appears to slowly move across the screen like a laser blaster shot in a movie. You might think you only need to slow down the video speed, but light is really fast, so you probably can’t practically pull that stunt.

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Laser Artistry Hack Chat

Join us on Wednesday, April 1 at noon Pacific for the Laser Artistry Hack Chat with Seb Lee-Delisle!

It’s hard to forget the first time you see a laser light show. A staple at concerts starting in the 1980s, seeing a green laser lance out over the heads of tens of thousands of screaming fans to trace out an animated figure or pulsating geometric shapes was pure fascination, and wondering how it was all done was half the fun. As we all know now, it was all done with mirrors, tiny and connected to low-inertia galvanometers capable of the twitchiest of movements, yet precise enough to position the beam of light exactly where it needed to be to create the desired illusion. It was engineering, science, and art all wrapped up into one package.

Fast forward to the present day, and laser show technology has certainly advanced. Bulky laser tubes have been replaced by solid-state devices, more colors are available, and galvo designs have improved. The art and artistry of the laserist have grown with the tech, which is where our guest Seb Lee-Delisle comes into his own. We’ve featured some of Seb’s work before, like an Asteroids laser vector display and enormous public laser displays. And now he’ll stop by to talk about how the art and the tech combine in his hands to produce something much greater than the sum of its parts.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, April 1 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

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