3D Printed Radiation Shields Get Put To The Test

February 4, 2022 by Tom Nardi 19 Comments

Don’t get too excited, a 3D printed radiation shield won’t keep you from getting irradiated during WWIII. But until the Doomsday Clock starts clanging its midnight bell, you can use one to improve the accuracy of your homebrew weather monitoring station by keeping the sun from heating up your temperature sensor. But how much does it help, and what material should you load up in your extruder to make one? Those questions, and more, are the topic of a fascinating whitepaper included in the upcoming volume of HardwareX.

Design and Implementation of 3-D Printed Radiation Shields for Environmental Sensors not only tests how effective these low-cost shields are when compared to an uncovered sensor, but addresses specific concerns in regards to leaving 3D printed parts out in the elements. Readers who’ve squirted out a few rolls worth of the stuff will know that common polylactic acid (PLA) filament, while easy to work with and affordable, isn’t known for its resilience. In fact, one of the advertised properties of the renewable plastic is that it’s biodegradable (theoretically, at least), so leaving it outside for any length of time sounds like it’s bound to go poorly.

PLA’s mechanical strength dropped rapidly.

To make a long story short, it does. While the team demonstrated that the PLA printed radiation shield absolutely helped preserve the accuracy of the temperature and humidity sensors mounted inside of it, the structure itself began to deform rapidly from UV exposure. Further tests determined that the mechanical strength of the PLA showed a notable reduction in as little as 30 days, and a sharp decline after 90 days.

Luckily, there was more than one plastic horse in the race. In addition to the PLA printed shield, the team also tested a version printed in acrylonitrile styrene acrylate (ASA) which fared far better. There was no visible deformation of the shield, and after 90 days, the reduction in mechanical strength was negligible. It even performed a bit better when it came to shielding the temperature sensor, which the team believes may be due to the material’s optical transmission properties.

So there you have it: a 3D printed radiation shield will absolutely improve the accuracy of your weather sensors, but if you want it to last outside, PLA just isn’t going to cut it. On the other hand, you could also save yourself a whole lot of time by just using a stack of plant saucers. Whatever works.

Thanks to [tahnok] for the tip.

Hackaday Podcast 154: A Good Enough CNC, Stepper Motors Unrolled, Smart Two-Wire LEDs, A Volcano Heard Around The World

February 4, 2022 by Tom Nardi 1 Comment

Join Hackaday Editor-in-Chief Elliot Williams and Staff Writer Dan Maloney for this week’s podcast as we talk about Elliot’s “defection” to another podcast, the pros and cons of CNC builds, and making Nixie clocks better with more clicking. We’ll explore how citizen scientists are keeping a finger on the pulse of planet Earth, watch a 2D stepper go through its paces, and figure out how a minimalist addressable LED strip works. From solving a Rubik’s cube to answering the age-old question, “Does a watched pot boil?” — spoiler alert: if it’s well designed, yes — this episode has something for everyone.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct Download (Less than 60 MB)

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Floppy Interfacing Hack Chat With Adafruit

January 31, 2022 by Dan Maloney 44 Comments

Join us on Wednesday, February 2 at noon Pacific for the Floppy Interfacing Hack Chat with Adafruit’s Limor “Ladyada” Fried and Phillip Torrone!

When a tiny fleck of plastic-covered silicon can provide enough capacity to store a fair percentage of humanity’s collected knowledge, it may seem like a waste of time to be fooling around with archaic storage technology like floppy disks. With several orders of magnitude less storage capacity than something like even the cheapest SD card or thumb drive, and access speeds that clock in somewhere between cold molasses and horse and buggy, floppy drives really don’t seem like they have any place on the modern hacker’s bench.

Or do they? Learning the ins and out of interfacing floppy drives with modern microcontrollers is at least an exercise in hardware hacking that can pay dividends in other projects. A floppy drive is, after all, a pretty complex little device, filled with electromechanical goodies that need to be controlled in a microcontroller environment. And teasing data from a stream of magnetic flux changes ends up needing some neat hacks that might just serve you well down the line.

So don’t dismiss the humble floppy drive as a source for hacking possibilities. The folks at Adafruit sure haven’t, as they’ve been working diligently to get native floppy disk support built right into CircuitPython. To walk us through how they got where they are now, Ladyada and PT will drop by the Hack Chat. Be sure to come with your burning questions on flux transitions, MFM decoding, interface timing issues, and other arcana of spinning rust drives.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, February 2 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

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Congratulations Winners Of The 555 Timer Contest!

January 20, 2022 by Elliot Williams 25 Comments

Sometimes the best inspiration is limitation. The 555 timer does “one thing” — compares a voltage to a couple thresholds and outputs a signal accordingly. It’s two comparators, a voltage ladder, and a flip-flop. And yet, it’s the most sold single chip of all time, celebrating its 50th birthday this year! So when Hackaday runs a 555 Timer Contest, hackers of all stripes come out with their best work to show their love for the Little DIP That Could.

The Winners

Far and away the favorite entry was the Giant 555 Timer by [Rudraksha Vegad]. Every one of our judges rated it in the top five, and it took top honors twice. On its face, this is a simple “giant 555 in a box” build, but have a look under the hood. Each sub-module that makes up the 555 — comparators, flip-flop, and amplifier — are made from salvaged discrete parts in actual breadboard fashion, soldered to brass nails hammered into wood. As an end product, it’s a nice piece of woodworking, but as a process of creation, it’s a masterwork in understanding the 555 at its deepest level. We should all make one!

The Menorah555 is a simple design with some very nice tricks up its sleeve. Perhaps the cutest of which is pulling the central candle out and lighting the others with it — a trick that involves a supercapacitor and reed switches. Each of the candle lighting circuits, however, use a 555 timer both for its intended purpose of providing a timed power-on reset pulse, and another 555 is used as a simple flip-flop. It’s a slick design, and a great user interaction.

The Cyclotone Mechanical Punk Console Sequencer is a rotating tower of circuit sculpture and noisemakers. This one looks great, is amazingly well documented in the video series, and uses a billion clever little tricks along the way. The 555’s role? Each of the four levels is the classic Atari Punk Console circuit.

All three of these projects win a $150 shopping spree at Digi-Key. That’s a lot of timers!

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Get A Grip On Troubleshooting Your Vintage Pinball Machine

January 10, 2022 by Chris Wilkinson 1 Comment

Restoring vintage technology can be a tricky business, especially without the appropriate schematics and documentation. To this end [Mark] has spent the past twelve months building a comprehensive schematic editor and circuit simulator library for electromechanical pinball machines.

Rather than explore each and every table in excruciating detail, the emSim software aims to examine how specific circuits work, and how they are used as part of the gaming experience. The aim of the project is to aid in the diagnosis and repair of vintage electromechanical pinball machines, the types that rely on a dizzying array of switches, gears, motors and coils in their operation, operating like clockwork underneath the play field. While these older pinball machines typically use alternating current, the game logic (for the most part) is still binary, and can be effectively described with Boolean operators.

Like any machine with moving parts, these systems will eventually wear down and require servicing, a task which may not be in the wheelhouse for your casual pinball enthusiast. [Mark]’s hope is that his circuit simulations will allow just about anyone to repair these classic tables, and keep them around for future generations to explore and enjoy.

If tinkering with pinball innards isn’t for you, then make sure to check out our coverage of this awesome virtual pinball table.

LEGOpunk Orrery Knows Just The Right Technics

January 6, 2022 by Ryan Flowers 6 Comments

Is the unmistakable sound of the shuffling of LEGO pieces being dug through burned into your psyche? Did the catalog of ever more complex Technic pieces send your imagination soaring into the stratosphere and beyond? Judging by the artful contraption in the video below the break, we are fairly certain that [Marian] can relate to these things.

No doubt inspired by classic orreries driven by clockwork, [Marian]’s LEGO Sun-Earth-Moon orrery is instead driven by either hand cranks or by electric motors. The orrery aims to be astronomically correct. To that end, a full revolution of a hand crank produces a full day’s worth of movement.

Solar and lunar eclipses can be demonstrated, along with numerous other principals such as the tilt of the earth, moon phases, tidal locking, and more, which can be found at the project page.

While classical orreries predate the Victorian era, there seems to be an almost inexplicable link between orreries and the Steampunk aesthetic. But [Marian]’s orrery brought the term “LEGOpunk” to mind. Could it be? Given that there are 2305 pieces and 264 pages of instructions with 436 steps, we think so!

We’ve covered just a few orreries in the past, from this somewhat simple laser cut orrery to this horrifically complex and beautiful thing here. Continue reading “LEGOpunk Orrery Knows Just The Right Technics” →

Where The Rubber Meets The Computer

December 21, 2021 by Al Williams 19 Comments

If you ever get a chance to go to Leiden, take it. It is a beautiful little city that hides some high-power university research. It also boasts the world’s first rubber computer. You won’t be running Crysis on it anytime soon, though. The fledgling computer has memory and can count to two — really more of a state machine. It is easier to watch the video below than try to fully explain it. Or you can read through the actual paper.

If you watch the video, you’ll see that deformation in the corrugated rubber structure is apparently repeatable and represent bits in the machine. Pressing and releasing pressure on the structure forms both input and clock and it is possible for the material to go from state A to B on compression, but when you release pressure, it reaches state C. The compression and the angle of the pressure allow for different input conditions. One example rubber state machine counts how many times you compress the piece of rubber.

What do you do with a piece of smart rubber? We don’t know. Maybe if you wanted shoes to count steps so you could transmit the count once a minute to save on battery? The researchers have admitted they don’t have any specific applications in mind either, but presume someone will want to use their work.

Of course, the video’s title: “The Rubber Computer” is a bit of hyperbole, but we can forgive it. Most people wouldn’t get “The Rubber Finite State Machine.” While mechanical computing might seem a bit passe, turns out at the molecular level it may become very important. Besides, you can make a computer out of cardboard (or simulate that computer in an FPGA or spreadsheet, if you prefer).

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