Titanium Coating Is Actually Pretty Straightforward

January 8, 2020 by 28 Comments

[Justin] enjoys tinkering in his home lab, working on a wide variety of experiments. Recently, he’d found much success in coating objects with thin layers of various metals with the help of a DC sputtering magnetron. However, titanium simply wouldn’t work with this setup. Instead, [Justin] found another way.

As it turns out, coating with titanium is quite achievable for even the garage operative. Simply run current through a titanium wire, heating it above 900 degrees in a vacuum. This will create a shower of titanium atoms that will coat virtually anything else in the chamber. [Justin] was able to achieve this with little more than some parts from Home Depot, a vacuum pump, and a cheap glass jar. He was able to produce a nice titanium oxide finish on a knife blade, giving that classic rainbow look. Coating crystals was less straightforward, but the jet black finish achieved was impressive nonetheless.

[Justin] plans to upgrade his vacuum rig further, and with better process control, we’d expect even better results. The earlier work is also very relevant if you’re interested in creating fine coatings of other materials. Video after the break. Continue reading “Titanium Coating Is Actually Pretty Straightforward” →

The Barcode Revolution: Welcome To Our Automated World

January 8, 2020 by 25 Comments

Featured in many sci-fi stories as a quicker, more efficient way to record and transfer information, barcodes are both extremely commonplace today, and still amazingly poorly understood by many. Originally designed as a way to allow for increased automation by allowing computer systems to scan a code with information about the item it labels, its potential as an information carrier is becoming ever more popular.

Without the tagging ability of barcodes (and their close cousin: RFID tags), much of today’s modern world would grind to a halt. The automated sorting and delivery systems for mail and parcels, entire inventory management systems, the tracing of critical avionics and rocketry components around the globe, as well as seemingly mundane but widely utilized rapid checkout at the supermarket, all depends on some variety of barcodes.

Join me on a trip through the past, present and future of the humble barcode.

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An ESP8266 Environmental Monitor In Your USB Port

January 8, 2020 by 28 Comments

At this point, we’ve all seen enough ESP8266 “weather stations” to know the drill: you just put the ESP and a temperature sensor inside a 3D printed case, and let all those glorious Internet Points™ flow right on in. It’s a simple, and perhaps more importantly practical, project that seems to never get old. But that doesn’t mean there isn’t room for innovation.

Annoyed by the unnecessary bulk of existing solutions, [cperiod] has come up with an ESP8266 temperature and humidity sensor that can plug directly into a standard USB port. Slotted into a USB wall charger or power bank, this diminutive board can provide inconspicuous remote environmental monitoring wherever you need it. For extra hacker points, the board was even produced at home on a PCB mill.

In addition to the ESP-7 or 12 module (which plugs in via a header, should you need to swap it out), the board features a CH330N USB to UART chip and HT7233 voltage regulator. For the sensor itself, [cperiod] has bucked convention a bit and went with the I2C-connected AHT10 over something more common like a member of the BME family.

Unfortunately, this design suffers from the same issue we’ve seen in other compact environmental monitoring solutions; namely, that the heat generated by the chip itself skews the temperature readings. To combat this, aggressive power saving functions are baked into the firmware to make sure the ESP is in a deep sleep as much as possible. While not a perfect solution, it does prevent the ESP from warming the PCB up so much that it invalidades the reported data.

By now, the particularly astute reader may have realized that all the additional components used for the USB side of this board aren’t strictly necessary. After all, if you can pull the ESP module out of the header and program it separately, then you don’t actually need to include that capability in each sensor node. While true, we’re hardly the ones to complain when a hacker showboats a bit on their designs.

The Ruscombe Gentleman’s Steam Bicycle

January 8, 2020 by 16 Comments

Cycling for health and transportation might seem like a good idea, but it unfortunately has the nasty side effect of making you tired. To ease the suffering, many have turned to electric bicycles. But what if you want to really stand out from the crowd? Well then you should look to [Mark Drake] for inspiration, the creator of the beautifully engineered Ruscombe Gentleman’s Steam Bicycle.

[Mark] wanted to create a steam powered bicycle that’s actually usable, instead of just an awkward novelty. To achieve this he made extensive use of modern tech like spreadsheets to model the steam cycle, and CAD for the mechanical design. The engineering design that went into the project really shows in level of refinement of the end product, which is able to comfortably reach 15 mph. Watch the video after the break to see it in action and get all the details.

Petrol is used a fuel source, which is forced to the vaporising burner via air pressure. The fuel is heated by the burner itself to form a vapour before entering the combustion chamber and igniting. The steam generator is a hybrid design, using both mono tube steam generator coils and a small fire tube boiler. This produces superheated steam at over 300 °C, which [Mark] says is key to the bike’s performance. Mineral oil can’t handle the high temperature, so modern synthetic oil is used for lubrication. The steam generator is so well-built that [Mark] managed to get is certified to industrial standards. For safety, it features both a pressure release valve, and a system that automatically shuts of the fuel supply when the steam exceeds a certain pressure. 130 W of power is provided to the wheels by a single cylinder slide valve engine via modern toothed belt. This also drives the air pump to keep the fuel system pressurised, and an adjustable water pump to feed the boiler. Continue reading “The Ruscombe Gentleman’s Steam Bicycle” →

Poking Around Inside A Pair Of Classic Gaming Gifts

January 7, 2020 by 5 Comments

Retro gaming is huge right now, and like probably millions of other people, [wrongbaud] found himself taking possession of a couple faux-classic gaming gadgets over the holidays. But unlike most people, who are now using said devices to replay games from their youth, he decided to tear into his new toys to see how they work.

The first to get pulled apart is a handheld The Oregon Trail game, which Hackaday readers may recall from a teardown we did back when it was first released. His work continues right where our teardown left off, by pulling the game’s two EEPROM chips out and dumping their contents. As expected, [wrongbaud] found that the I2C connected chip contained the game save information, and the SPI flash chip stored the actual game files.

Next up was an HDMI “stick” from Bandai Namco that allows the user to play a selection of NES games. Here again [wrongbaud] liberates the flash chip and dumps it for examination, this time using an ESP32 tool of his own creation. Inside the firmware image he’s able to identify several elements with the help of binwalk, such as splash screen graphics and text strings.

But perhaps most interestingly, he found that binwalk was able to automatically extract the NES ROMs themselves. After verifying they were standard ROMs with an NES emulator, he theorizes that repacking the firmware with different ROMs should be possible should anyone feel so inclined.

Both of these hacks are fantastic examples of how you can reverse engineer a device’s firmware with low cost hardware, open source tools, and a healthy dose of patience. Even if you aren’t interested in fiddling with The Oregon Trail or swapping out the Mappy ROM for Contra, this write-up is an invaluable resource for anyone looking to do their own firmware analysis.

This isn’t the first time [wrongbaud] has hacked around inside these extremely popular retro games, either. Just last month we covered some of his previous exploits with the re-released versions of Rampage and Mortal Kombat.

Spintronic RAM Gets A Little Closer To SRAM

January 7, 2020 by 16 Comments

Sometimes it seems as though everything old is new again. The earliest computers used magnetic memory such as magnetic core. As practical as that was compared to making for example each bit of memory be a vacuum tube or relay flip flop, newer technology such as SRAM and DRAM displaced core and similar technologies. However, some of the newest technologies once again use magnetic fields. FRAM or ferroelectric RAM and magnetoresistive or MRAM both use magnetic fields to store data. Now Japanese researchers think they are on track to make MRAM more competitive with traditional RAM chips.

The Tokyo Institute of Technology researchers use new material combinations to make chips that store data based on the spin of electrons — the underlying reason for the way magnets behave. Their recent paper discusses USMR or Unidirectional spin Hall magnetoresistance and using this effect could greatly simplify the construction of MRAM cells.

Continue reading “Spintronic RAM Gets A Little Closer To SRAM” →

Fabric(ated) Drum Machine

January 7, 2020 by 3 Comments

Some folks bring out an heirloom table runner when they have company, but what if you sewed your own and made it musical? We’d never put it away! [kAi CHENG] has an Instructable about how to recreate his melodic material, and there is a link to his website, which describes his design process, not just the finished product. We have a video below showing a jam session where he exercises a basic function set.

GarageBand is his DAW of choice, which receives translated MIDI from a Lilypad. If you don’t have a Lilypad, any Arduino based on the ATmega328P chip should work seamlessly. Testing shows that conductive threads in the soft circuit results in an occasional short circuit, but copper tape makes a good conductor  at the intersections. Wide metallic strips make for tolerant landing pads beneath modular potentiometers fitted with inviting foam knobs. Each twist controls a loop in GarageBand, and there is a pressure-sensitive pad to change the soundset. Of course, since this is all over MIDI, you can customize to your heart’s content.

MIDI drums come in all shapes and sizes, from a familiar game controller to hand rakes.

Continue reading “Fabric(ated) Drum Machine” →