DIY Electric Roller Bender Can Handle The Thick(er) Stuff

December 22, 2019 by 7 Comments

Every serious metal worker will end up getting themself a roller bender at some point, but if you’re as dedicated as [Meanwhile in the Garage], you might just start building the things yourself. His heavy-duty electric roller bender, demonstrated in the video after the break, is perfect for the thicker steel and bigger radii his smaller manual machine can’t handle.

The basic concept is the same in both machines, with two fixed rollers and a third adjustable opposing one between them. Most of the components are pieces of scrap metal, and each shaft runs on bearings mounted in homemade pillow blocks. The two fixed shafts are connected together by a chain drive, and a scrap industrial motor provides the rotating power through a worm gearbox.  There are two adjustable bushings on each shaft to keep the work piece aligned. The lead screw from an old car jack is used to adjust the position of the moving roller.

We picked up a few interesting tips from the video, like how to properly align a cylindrical workpiece in a drill press for drilling radial holes.  He also used toggle switches as limit switches in a pretty ingenious way, and F-clamps on the work piece to activate them when it reaches the end.

Building your own tools at home is a time-honoured hacking tradition, which we have never seen a shortage of here on Hackaday. Check out this DIY drill press and vertical CNC mill.

Is That Cheap Multimeter As Good As A Fluke? Let’s Find Out

December 22, 2019 by 68 Comments

When [learnelectronics] talks about cheap meters, he always says, “If you are doing this for a living, get yourself a Fluke.” But he realized he’s never shown the inside of a Fluke meter, so he rectified that in his most recent post. For comparison, he opens up a Fluke 26-III and an Aneng AN870 (retailing at about $500 and $30, respectively).

The initial opening shows that the Fluke has hefty brand name fuses, but the Aneng has little generic fuses. In addition, the Fluke has an internal case that helps keep you away from live voltage. The Fluke also has a proper rotary switch, while the cheap meter has a switch that is etched on the PC board; a cost-cutting trick that’s often a point of failure on these cheap meters.

The Fluke also has a significantly larger number of protection devices and heftier components, you presume can take more punishment. Of course, if you don’t have a few hundred volts running through your meter, it probably doesn’t matter. The cheap meters are certainly good enough, even though you do get what you pay for, as you might expect.

As long as you have a meter open, you might as well hack it to have WiFi. Or, if you prefer, a serial port.

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Arcade Buttons Make A Great Multimedia Keyboard

December 22, 2019 by 4 Comments

[Giovanni Bernardo] has a very important job – managing the audio for several Christmas events. Desiring a simple and effective control interface, he designed a dedicated media keyboard to run the show.

The project began with an Arduino Leonardo, commonly used in projects that aim to create a USB Human Interface Device. [Giovanni] then installed the HID-Project library from [Nicohood]. This was used to enable the device to emulate media buttons typically found on keyboards, something the standard Arduino HID libraries were unable to do. It’s a useful tool, and one that can be implemented on even standard Arduino Unos when used in combination with the HoodLoader2 bootloader.

For ease of use and a little bit of cool factor, arcade buttons were used for the media functions. Simple to wire up, cheap, and with a great tactile feel, they’re a popular choice for fun human interface projects. It’s all wrapped up in a neat plastic box with Dymo labels outlining the functions. It’s a neat and tidy build that should make running the Christmas show a cinch!

Optical Communication Using LEDs Alone

December 22, 2019 by 53 Comments

We’re all used to the humble LED as a ubiquitous source of light, but how many of us are aware that these components can also be used as photodiodes? It’s something [Giovanni Blu Mitolo] takes us through as he demonstrates a simple data link using just a pair of LEDs and a couple of Arduinos. It’s a showing off his PJON networking layer, and while you’d need a bit more than a couple of LEDs on breadboards for a real-world application, we still think it’s a neat demonstration.

PJON itself is very much worth a look, being an implementation of a robust and error-tolerant network for Arduinos and other small microcontroller platforms. It has a variety of communication strategies for various different media, and as this LED demonstration shows, its strength is that it’s capable of working through media that other networks would balk at. Whether it’s controlling home automation through metal heating ducts or providing an alternative to LoRa at 433 MHz, it’s definitely worth a second look. We’ve mentioned it before, but remain surprised that we haven’t seen it more often since. Take a look, the video is below the break.

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Diving With An Unlimited Air Supply

December 21, 2019 by 82 Comments

If you want to explore underwater, you have a few options. You can hold your breath. You can try to recycle your air. You can carry your breathing air with you as in SCUBA. You can stick a tube up like a snorkel, or you can have air sent down to you from the surface. EXOlung falls into this last category, but unlike many other surface solutions, it has a twist: it never runs out of power before you do. Watch the video below and you’ll see how it works.

A buoy puts a snorkel up out of the water, and a tube lets you dive up to 5 meters away. There’s a small tank on your chest, and your body’s motion serves to fill the tank from the outside air supply. As your legs extend and retract, you fill the tank and then put the tank’s air at ambient pressure so you can breathe. As a bonus, by varying how you inhale and exhale, you can control your buoyancy and, therefore, your depth.

The system does require you to strap your legs up to the apparatus. However, other similar systems have compressors or batteries which can fail or run down, meaning there can be a limit on how long you can stay under. EXOlung claims there is no limit to how long you can stay under.

The cost looks to be around 300 Euro, although for a bit more you can get one that uses different materials to withstand higher pressures. That one has a 7-meter hose.

Another approach is to just carry a little air and remove the CO2 from it and rebreathe it. We’ve also seen a risky surface air pump that uses wind power.

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Eight Motors Speed This Boat Along

December 21, 2019 by 16 Comments

Messing about in boats has always held a curious appeal for the hardware hacker. Perhaps that’s because it remains an approachable way to make something that moves under its own power with a bit of speed, and barring calamities, the worst that can happen to the unwary boater is a soaking. [NASAT Channel] is a Vietnamese hacker who is a serial producer of small motorised boats, and one of his latest is a particularly impressive example.

The boat itself is a relatively conventional expanded polystyrene hull covered with fiberglass, but the motive power is something a little special. He’s taken eight of the ubiquitous 775 DC brushed motors and used them in a star configuration with beveled gears, which in turn drives a flexible shaft which goes straight to a propeller under the craft. Each motor shares a water cooling pipe serviced by a small pump, and the drive comes from a pair of cheap PWM motor controllers. We see him zipping up and down a stretch of river next to some moored boats, and if we’re honest, we wouldn’t mind a go ourselves.

We’re not entirely convinced such a rough-and-ready eight-way gearbox will be reliable for long-term use, and we’d be interested to know just how equally so many motors are actually sharing the load. But we like it for its sheer audacity, and we think you will too. Take a look at the video below the break, and if you’re inspired then grab a hammock, some friends, and have a go.

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DIY CircuitPython Brain Snakes Into Small Spaces

December 21, 2019 by 4 Comments

Whether you’re new to electronics and programming, or you were bit-banging bare metal long before hair metal, CircuitPython is a great tool for getting a project up and working without all the fuss. The boards show up as mass storage devices, and programming consists of editing the Python file and saving it back to the board.

The only hard part about CircuitPython is trying to cram those official boards into small projects. [Kevin Neubauer] got tired of making his own board every time and came up with a slim system-on-module that has all the core functionality of CircuitPython. CircuitBrains Deluxe has regular holes for using headers, but also has castellated pads so he can solder these modules directly to a larger project PCB. [Kevin] says these are still in the testing and cost-optimization phase, but we would totally buy a few of them.

[Kevin] probably has a programming method for this module in mind already. But if you find yourself mystified by castellated pads, take a look at this pogo pin programmer built for ESP8266s. If your problem is pitch-related, maybe you can save the day with a breakout board.

Thanks to [Drew Fustini] for the tip!