Tracking Ants And Zapping Them With Lasers

October 5, 2019 by 28 Comments

Thanks to the wonders of neural networks and machine learning algorithms, it’s now possible to do things that were once thought to be inordinately difficult to achieve with computers. It’s a combination of the right techniques and piles of computing power that make such feats doable, and [Robert Bond’s] ant zapping project is a great example.

The project is based around an NVIDIA Jetson TK1, a system that brings the processing power of a modern GPU to an embedded platform. It’s fitted with a USB camera, that is used to scan its field of view for ants. Once detected, thanks to a little OpenCV magic, the coordinates of the insect are passed to the laser system. Twin stepper motors are used to spin mirrors that direct the light from a 5 mW red laser, which is shined on the target. If you’re thinking of working on something like this we highly recommend using galvos to direct the laser.

Such a system could readily vaporize ants if fitted with a more powerful laser, but [Robert] decided to avoid this for safety reasons. Plus, the smell wouldn’t be great, and nobody wants charred insect residue all over the kitchen floor anyway. We’ve seen AIs do similar work, too – like detecting naughty cats for security reasons.

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Lighting Tech Dives Into The Guts Of Laser Galvanometers

June 29, 2019 by 12 Comments

There’s something magical about a laser light show. Watching that intense beam of light flit back and forth to make shapes and patterns, some of them even animated, is pretty neat. It leaves those of us with a technical bent wondering just exactly how the beam is manipulated that fast.

Wonder no more as [Zenodilodon], a working concert laser tech with a deep junk bin, dives into the innards of closed-loop galvanometers, which lie at the heart of laser light shows. Galvos are closely related to moving-coil analog meters, which use the magnetic field of a coil to deflect a needle against spring force to measure current. Laser galvos, on the other hand, are optimized to move a lightweight mirror back and forth, by tiny amounts but very rapidly, to achieve the deflection needed to trace out shapes.

As [Zeno] explains in his teardown of some galvos that have seen better days, this means using a very low-mass permanent magnet armature surrounded by coils. The armature is connected to the mirror on one end, and a sensor on the other to provide positional feedback. We found this part fascinating; it hadn’t occurred to us that laser galvos would benefit from closed-loop control. And the fact that a tiny wiggling vane can modulate light from an IR LED enough to generate a control signal is pretty cool too.

The video below may be a bit long, but it’s an interesting glimpse into the day-to-day life of a lighting tech. It puts a little perspective on some of the laser projection projects we’ve seen, like this giant Asteroids game.

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Laser Projector Ditches Galvanometer For Spinning Drum

April 20, 2018 by 25 Comments

Laser projectors like those popular in clubs or laser shows often use mirror galvanometers to reflect the laser and draw in 2D. Without galvos, and on a tight budget, [Vitaliy Mosesov] decided that instead of downgrading the quality, he would seek an entirely different solution: a spinning mirror drum.

He fires a laser at a rotating drum with twelve mirror faces, each at a different adjustable vertical angle. The laser will hit a higher or lower point on the projection surface depending on which mirror it’s reflecting off – this creates resolution in the Y direction.

Timing the pulsing of the laser so that it reflects off the mirror at a certain horizontal angle provides the X resolution.

As you can already tell, speed and timing is critical for this to work. So much so that [Vitaliy] decided he wanted to overclock his Arduino – from 16 MHz to 24.576 MHz. Since this changes the baud rate, an AVR ISP II was used for programming after the modification, and the ‘duino’s hardware serial initialization had to be hacked too.

For the laser itself, [Vitaliy] designed some nifty driver circuitry, which can respond quickly to the required >50 kHz modulation, supply high current, and filter out voltage transients on the power supply (semiconductor lasers have no protection from current spikes).

On the motor side of things, closed loop control is essential. A photo-interrupter was added to the drum for exact speed detection, as well as a differentiator to clean up the signal. Oh, and did we mention the motor is from a floppy disk drive?

We’ve actually seen builds like this before, including a dot-matrix version with multiple lasers and one made apparently out of Meccano and hot-glue that can project a Jolly Wrencher. But this build, with its multiple, adjustable mirrors, is a beauty.  Check it out in action below.

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Poor Man’s Laser Scanner Probably Won’t Shoot Your Eye Out, Kid

December 16, 2017 by 13 Comments

Yes, laser cutters that come off the slow boat from China are more affordable than ever, and with some tweaks and hacks they can turn out some decent results. But if you just want a laser lightshow that’ll draw boxes on your living room ceiling, this simple X-Y laser scanner might be a good platform to build.

Let’s say right up front that there are more than a few safety issues with [ThingEngineer]’s 3D-printed two-axis scanner. He’s well aware of these potential retina-cooking issues and duly notes that a good pair of laser safety goggles is a must and that the cheap anti-lawsuit glasses that laser module manufacturers often include with their products don’t count.

[Editor’s Note: Glasses are really only intended for alignment operations. Pros enclose lasers beyond a certain power to prevent anyone going blind. Know where your beam terminates, kids.]

With that in mind, there’s a lot to be said for this poor man’s scanner build. Yes, it would be faster with real galvos and low-mass mirrors, but time is money, and the steppers and craft store mirror discs do the job, albeit slowly. We like that everything is so simple, even the method for turning a regular mirror into a front-surface mirror.

[ThingEngineer] proves you don’t need galvanometers to have some simple laser fun. And if steppers don’t do it for you, you can try little brushed DC hobby motors or even 3D-printed cams.

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Little Laser Light Show Is Cleverly Packaged, Cheap To Build

April 22, 2017 by 9 Comments

We’re suckers for any project that’s nicely packaged, but an added bonus is when most of the components can be sourced cheaply and locally. Such is the case for this little laser light show, housed in electrical boxes from the local home center and built with stuff you probably have in your junk bin.

When we first came across [replayreb]’s write-up and saw that he used hard drives in its construction, we assumed he used head galvanometers to drive the mirrors. As it turns out, he used that approach in an earlier project, but this time around, the hard drive only donated its platters for use as low mass, first surface mirrors. And rather than driving the mirrors with galvos, he chose plain old brushed DC motors. These have the significant advantage of being cheap and a perfect fit for 3/4″ EMT set-screw connectors, designed to connect thin-wall conduit, also known as electromechanical tubing, to electrical boxes and panels. The motors are mounted to the back and side of the box so their axes are 90° from each other, and the mirrors are constrained by small cable ties and set at 45°. The motors are driven directly by the left and right channels of a small audio amp, wiggling enough to create a decent light show from the laser module.

We especially like the fact that these boxes are cheap enough that you can build three with different color lasers. In that case, an obvious next step would be bandpass filters to split the signal into bass, midrange, and treble for that retro-modern light organ effect. Or maybe figuring out what audio signals you’d need to make this box into a laser sky display would be a good idea too.

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MRRF 17: Laser Resin Printers

March 26, 2017 by 19 Comments

The Midwest RepRap Festival is the best 3D printer con on the planet. In the middle of Indiana, you’ll find the latest advances for CNC hot glue guns and the processes that make squirting filament machines better, more accurate, and more efficient. There’s more to 3D printing than just filament-based machines, though, and for the last few MRRFs we’ve been taking a look at resin-based machines.

While most of the current crop of resin printers use either DLP projectors or LCDs and a big, bright backlight [Mark Peng]’s Moai printer uses a 150 mW laser diode and galvos. This is somewhat rare in the world of desktop 3D printers, thanks in no small part to the ugliness between Formlabs and 3D Systems. Still, it’s a printer that looks fantastic and produces prints that are far beyond what’s possible with a filament-based machine.

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Alvaro Prieto’s Laser-Shooting Robots

December 4, 2015 by 4 Comments

[Alvaro Prieto]’s talk at the Hackaday Supercon began with a slide that asks the rhetorical question “Why Laser-Shooting Robots?” Does a rhetorical question need an answer? [Alvaro] gives one anyway: “Because lasers are awesome.” We concur.

But it doesn’t hurt that DEFCON holds a laser robot contest to give you an excuse, either. You see, [Alvaro]’s laser-wielding robot was the First Place finisher in the 2014 DEFCONBOTS contest, and a much more ambitious design came in third in 2015. His Supercon talk is all about the lessons he’s learned along the way, because that’s really the point of these contests anyway, right?

“I have no idea what I’m doing.”

[Alvaro] started off with a disclaimer, but when [Alvaro] says he doesn’t know what he’s doing, what he means is that he hasn’t received formal training in building laser-wielding, autonomous turret robots. (How did we miss that class in school?)

iterations

He’s a true hacker, though; he didn’t know what he was doing when he started out but he started out anyway. [Alvaro]’s takes us from the first prototypes where he used servo motors with inadequate angular resolution mounted to balsa wood frames that he (obviously) cut with a knife by hand, through laser-cut frames with custom gearing and stepper motors, all the way to his DEFCONBOTS 2015 entry, based on OpenBeam aluminum extrusions and using professional laser-show galvos capable of swinging the beam around to thousands of points per second.

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