Sustainability Hacks: Auto-feeding Wood-fired Generator

October 5, 2011 by 48 Comments

Here’s a project that’s hard to categorize. It generates electricity by burning wood. The diamond-plate wrapped column to the right is a magazine that stores the wood, which is gravity fed as pieces below are consumed. The heat is used to drive a power turbine which is responsible for generating the electricity.

This begs the question, is this a sustainability hack? From one perspective it’s burning renewable biomass. Right now that’s wood, but it could be compressed blocks of grasses or wood manufacturing byproducts. So in this sense it is sustainable. Unfortunately it still doesn’t solve the problem of carbon emissions.

The build log for the project is both image and video heavy. You can see the initial prototypes which are not self-feeding, but burn so hot that there’s a nice pink glow to the entire assembly. But by the time they get to the final prototype it’s running much more efficiently, and can put out a peak of over 100 amps!

[Thanks DerAxman]

Burning Man 2011: Duane Flatmo’s El Pulpo Mecanico

September 22, 2011 by 6 Comments

I had a lot of fun at Burning Man 2011, from the sculpture to the crazy art to the insane kinetic vehicles, the whole experience was something completely out of this world. With near 50,000 people out there in the Nevada desert it is impossible to see and experience everything the festival has to offer. I am positive there are several mind blowing sculptures or vehicles that I simply missed. That said, I have yet to hear a single conversation about Burning Man 2011 that does not at least mention [Duane Flatmo]’s El Pulpo Mechanico.

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Flexible Grip For Hammer Made With 3D Printing Pen

May 19, 2022 by 17 Comments

When it comes to putting a flexible grip on a tool, you might reach for a self-fusing silicone tape or other similar product. However, [Potent Printables] has discovered you can easily create a flexible grip using a 3D-printing pen and some flex filament.

In this case, a hammer first gets a layer of blue painters tape wrapped around its wooden handle. This serves as a base layer to promote good adhesion. A simple paper template was then printed as a guide for creating the graphics on the flexible grip. Flexible filament was fed through the 3D pen, with the red and black details of the graphics printed first. Then, white flex filament was used to make the rest of the flexible grip. A wood burning tool was then used to smooth out the first layer of flex filament, before a second layer was added on top.

The result is a flexible white grip on the hammer which is stuck fast, likely due to shrinkage as the plastic cooled after printing. We’ve seen some other creative grips made with 3D printing before, too. Video after the break.

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The Deadliest Project On The Internet?

May 2, 2022 by 96 Comments

Before deciding whether the headline of this article is clickbait, please take a moment to watch the excellent video by [BigClive] below the break. And then, go to your local search engine and search the phrase “fractal burning death”. We’ll wait.

With that out of the way, we have to admit that when we saw the subject “The most deadly project on the Internet” on [bigclivedotcom]’s YouTube channel, we were a bit skeptical. It’s a big claim. But then we watched the video and did some googling. Sadly, there are over 30 documented cases of this project killing people, and more cases of permanent grievous injury.

The results of Fractal Wood Burning with High Voltage

Fractal Burning is a hobby where wood is burned by slathering wood in a conductive slurry and then applying high voltage to either side of the wood, usually using something not rated for high voltage, such as jumper cables. The High Voltage is supplied by an unmodified Microwave Oven Transformer. Other projects using MOT’s typically rip out the high voltage secondary windings and re-wind them as low voltage, high amperage transformers, and are using in Spot Welders and even arc welders.

As laid out by [BigClive], the voltages coming from an unmodified MOT, ranging from 2-3 KV (That’s between two and three thousand Volts) at a very low impedance are right up there in the “Don’t go near it!” territory.

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Building A Custom Branding Iron With Swappable Date Blocks

December 17, 2021 by 6 Comments

Branding can be done on wood with just about any old bit of hot metal, but if you want to do it well, properly-crafted tooling will go a long way. [Wesley Treat] has built just that with this modular branding iron design.

The branding tooling itself is machined out of brass on an X-Carve CNC router, using [Wesley]’s own logo. The part is sanded after machining to remove tooling marks. A smaller brass slug is then machined with the numerals for various years with which [Wesley] may wish to stamp his projects.

Rather than hacking something sloppy together, the iron itself is assembled with a beautifully wood-turned handle of his own creation and a steel backing plate to hold the tooling. The date is separately removable from the main logo itself for easy changes in future. Naturally, the tool graphics are done in reverse so as to register the right way around when burned onto wood.

The tool is used with a torch to heat the brass up such that it can leave its impression on wooden surfaces. The final results are solid, if not quite perfect; getting the temperature across the tool perfectly matched would be key to getting the cleanest results. An electric heating element running in closed loop could be a way to achieve this.

Fundamentally, it’s a tidy way to mark your wooden projects in a hurry. We’ve seen wood burning reach even greater heights, too, such as with this CNC pyrography machine. Video after the break.

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Thermoelectric Generator Shines Where The Sun Doesn’t

March 31, 2018 by 81 Comments

For off-grid renewable electricity, solar seems to make sense. Just throw some PV panels on the roof and you’re all set to stick it to the man, right? But the dirty little secret of the king of clean energy is that very few places on the planet get the sort of sunshine needed to make residential PV panels worth their installation cost in the short term, and the long-term value proposition isn’t very good either.

The drearier places on the planet might benefit from this high-power thermoelectric generator (TEG) developed and tested by [TegwynTwmffat] for use on a wood burning stove. The TEG modules [Tegwyn] used are commercially available and rated at 14.4 volts and 20 watts each. He wisely started his experiments with a single module; the video below shows the development of that prototype. The bulk of the work with TEGs is keeping the cold side of the module at a low enough temperature for decent performance, since the modules work better the higher the difference in temperature is across the module. A finned heatsink and a fan wouldn’t cut it for this application, so a water-cooled block was built to pump away the heat. A successful test led to scaling the generator up to 10 modules with a very impressive heatsink, which produced about 120 watts. Pretty good, but we wonder if some easy gains in performance would have come from using heat sink compound on the module surfaces.

Using thermal differences to generate electricity is nothing new, but a twist on the technique is getting attention lately as a potential clean energy source. And who knows? Maybe [TegwynTwmffat]’s or one of the other Hackaday Prize 2018 entries will break new ground and change the world. What’s your big idea?

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Prepping For Power Outages

December 19, 2017 by 268 Comments

When the mains power goes, we are abruptly brought face-to-face with how many of the devices and services we take for granted rely upon it. Telephones for instance, where once they were attached to the wall by a cable, now they are a cordless device with a mains-powered base station. Your cellphone can fill that gap, but a modern smartphone with a battery life of under a day is hardly a reliable long-term solution. Meanwhile modern heating systems may still burn gas or fuel oil, but rely on an electric pump for circulation. Your kitchen is full of electrically-powered white goods, your food is preserved by an electric refrigerator, even your gas cooker if you have one will probably expect a mains supply.

When the power goes out we might say that we instantaneously travel back a couple of centuries, but the reality is that our ancestors in 1817 wouldn’t have been in the same mess we are, they had appropriate solutions to surviving a wickedly cold winter when electricity was still something of a gleam in [Michael Faraday]’s eye. In short, they were prepared in a way most of us are not. That’s a shame, so let’s take a closer look sensible modern preparedness.

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