Want To Learn Ethernet? Write Your Own Darn AVR Bootloader!

October 30, 2018 by 25 Comments

There’s a school of thought that says that to fully understand something, you need to build it yourself. OK, we’re not sure it’s really a school of thought, but that describes a heck of a lot of projects around these parts.

[Tim] aka [mitxela] wrote kiloboot partly because he wanted an Ethernet-capable Trivial File Transfer Protocol (TFTP) bootloader for an ATMega-powered project, and partly because he wanted to understand the Internet. See, if you’re writing a bootloader, you’ve got a limited amount of space and no device drivers or libraries of any kind to fall back on, so you’re going to learn your topic of choice the hard way.

[Tim]’s writeup of the odyssey of cramming so much into 1,000 bytes of code is fantastic. While explaining the Internet takes significantly more space than the Ethernet-capable bootloader itself, we’d wager that you’ll enjoy the compressed overview of UDP, IP, TFTP, and AVR bootloader wizardry as much as we did. And yes, at the end of the day, you’ve also got an Internet-flashable Arduino, which is just what the doctor ordered if you’re building a simple wired IoT device and you get tired of running down to the basement to upload new firmware.

Oh, and in case you hadn’t noticed, cramming an Ethernet bootloader into 1 kB is amazing.

Speaking of bootloaders, if you’re building an I2C slave device out of an ATtiny85¸ you’ll want to check out this bootloader that runs on the tiny chip.

Relativity Space’s Quest To 3D Print Entire Rockets

October 30, 2018 by 27 Comments

While the jury is still out on 3D printing for the consumer market, there’s little question that it’s becoming a major part of next generation manufacturing. While we often think of 3D printing as a way to create highly customized one-off objects, that’s a conclusion largely based on how we as individuals use the technology. When you’re building something as complex as a rocket engine, the true advantage of 3D printing is the ability to not only rapidly iterate your design, but to produce objects with internal geometries that would be difficult if not impossible to create with traditional tooling.

SpaceX’s SuperDraco 3D Printed Engine

So it’s no wonder that key “New Space” players like SpaceX and Blue Origin make use of 3D printed components in their vehicles. Even NASA has been dipping their proverbial toe in the additive manufacturing waters, testing printed parts for the Space Launch System’s RS-25 engine. It would be safe to say that from this point forward, most of our exploits off of the planet’s surface will involve additive manufacturing in some capacity.

But one of the latest players to enter the commercial spaceflight industry, Relativity Space, thinks we can take the concept even farther. Not content to just 3D print rocket components, founders Tim Ellis and Jordan Noone believe the entire rocket can be printed. Minus electrical components and a few parts which operate in extremely high stress environments such as inside the pump turbines, Relativity Space claims up to 95% of their rocket could eventually be produced with additive manufacturing.

If you think 3D printing a rocket sounds implausible, you aren’t alone. It’s a bold claim, so far the aerospace industry has only managed to print relatively small rocket engines; so printing an entire vehicle would be an exceptionally large leap in capability. But with talent pulled from major aerospace players, a recently inked deal for a 20 year lease on a test site at NASA’s Stennis Space Center, and access to the world’s largest metal 3D printer, they’re certainly going all in on the idea. Let’s take a look at what they’ve got planned.

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Burn Some Time With This Arduino Reddit Browser

October 30, 2018 by 9 Comments

If you’re like us, you probably spend more time browsing Reddit than you’d like to admit to your friends/family/boss/therapist. A seemingly endless supply of knowledge, wisdom, and memes; getting stuck on Reddit is not unlike looking something up on Wikipedia and somehow managing to spend the next couple hours just clicking through to new pages. But we’re willing to bet that none of us love browsing Reddit quite as much as [Saad] does.

He writes in to tell us about the handheld device he constructed which lets him view random posts from the popular /r/showerthoughts sub. Each press of the big red button delivers another slice of indispensable Internet wisdom, making it a perfect desk toy to fiddle with when you need a little extra push to get you through the day. Like one of those “Word a Day” calendars, but one that you’ll actually read.

For those curious as to how [Saad] is scraping Reddit with an Arduino, the short answer is that he isn’t. Posts are pulled from Reddit using an online tool created for the project by his wife (/r/relationshipgoals/), and dumped into a text file that can be placed on the device’s SD card. With 1500 of the all-time highest rated posts from /r/showerthoughts onboard, he should be good on content for awhile.

[Saad] has done an excellent job documenting the hardware side of this build, providing plenty of pictures as well as a list of the parts he used and a few tips to help make assembly easier. Overall it’s not that complex a project, but his documentation is a big help for those who might not live and breathe this kind of thing.

For the high-level summary: it uses an Arduino Pro Mini, a ILI9341 screen, and a 3.3 V regulator to step down 5 V USB instead of using batteries. A bit of perfboard, a 3D printed case, and a suitably irresistible big red button pulls the whole thing together.

We’ve seen a similar concept done in a picture frame a couple of years back, but if that’s not interactive enough you could always build yourself a Reddit “controller”.

Lessons In Disposable Design From A Cheap Blinky Ball

October 30, 2018 by 45 Comments

Planned obsolescence, as annoying as it is when you’re its victim, still has to be admired. You can’t help but stand in awe of the designer who somehow managed to optimize a product to live one day longer than its warranty period. Seriously, why is it always the next day?

The design of products that are never intended to live long enough to go obsolete must be similarly challenging, and [electronupdate] did a teardown of a cheap LED blinky toy to see what’s involved. You’ve no doubt seen these seizure-triggering silicone balls before, mostly at checkout counters and the like where they’re sold at prices many hundreds of times what it took to make them. This particular device, which seems representative of the species, has two bright LEDs, a small controller chip, a trio of button cells for power, and a springy switch to activate it. All this is mounted to a cheap scrap of phenolic resin PCB, with the controller chip and one of the LEDs covered by a blob of clear epoxy.

This teardown one-ups most others, as [electronupdate] disrobes the chip and points a microscope at the die; the video below shows just how few transistors are employed and proposes a likely circuit. Everything about this ball just oozes cheapness, and it’s likely these things cost essentially nothing to build. Which makes sense for something destined for the landfill within a week or so.

Yes, this annoying blinky-thing is low-end garbage, but there are still design lessons to be learned from it. Anything that’s built for a broad market has to be built to a price point, and understanding those constraints is important to understanding how planned obsolescence works.

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Short Length Of Wire Turns STM32 Microcontroller Into Good-enough Wireless UART Blaster

October 29, 2018 by 22 Comments

Hackaday regular [befinitiv] wrote into the tip line to let us know about a hack you might enjoy, wireless UART output from a bare STM32 microcontroller. Desiring the full printf debugging experience, but constrained both by available space and expense, [befinitiv] was inspired to improvise by a similar hack that used the STM32 to send Morse code over standard FM frequencies.

In this case, [befinitiv]’s solution is both more useful and slightly more legal, as the software uses the 27 MHz ISM band to blast out ASK modulated serial data through a simple wire antenna attached to one of the microcontroller’s pins. The broadcast can then be picked up by an RTL-SDR receiver and interpreted back into a stream of data by GNU Radio.

The software for the STM32 and the GNU Radio Companion graph are both available on Bitbucket. The blog post goes into some detail explaining how the transmitter works and what all the GNU Radio components are doing to claw the serial data back from the ether.

[cover image cc by-sa licensed by Adam Greig, randomskk on Flickr]

New Part Day: ST’s New 3D Printer Motor Driver

October 29, 2018 by 21 Comments

ST has released a new evaluation board for a stepper motor driver. It’ll plug right into your 3D printer, and if you’re looking for a chip to build a cheap 3D printer controller board around, this might be the one.

We’ve come a long way in the field of stepper motor drivers in just a few short years. The first popular driver for RepRap electronics was ‘the Pololu’, a stepper motor carrier board using Allegro’s A4988 driver. If you had a big heat sink, this driver could deliver 2 A per coil, operated between 8 and 35 V, and had microstep resolution down to 1/16th. Was it the best stepper driver around? No, but it was cheap, it was everywhere, and RAMPS, the popular RepRap control electronics picked up on its pinout and accidentally created a standard. The DRV8825 motor driver from TI followed next, with microstepping down to 1/32nd, a little more current per coil, and arguably a better thermal design.

Then the wave of Trinamic drivers happened. The Trinamic TMC2100 was a silent stepper motor driver when running a motor at medium or low speeds. With this driver, you could run a motor more efficiently, which means the motor doesn’t get as hot. There are diagnostics via SPI. Tom liked it, and now in every Prusa i3, you’ll find a bunch of Trinamic drivers.

ST’s new offering, the STSPIN820, doesn’t have the fancy-schmancy features the Trinamic driver does, but the chip itself is fantastically cheap, at about 1/5th the price of a Trinamic driver. As far as feature set, you should probably look at this new chip as an upgrade to the A4988, with much higher microstepping and slightly higher current handling.

If you’d like to experiment with the evaluation module, you can grab one from an ST distributor; at the time of this writing, there were seventeen of these modules available worldwide. If you’d just like to play with the STSPIN820 motor driver chip, ten thousand are available between Mouser and Digikey, starting at $2.97 in quantity one. If someone could tell electronics manufacturers to build more than a dozen evaluation boards at a time, that would be great.

Low-cost Autonomous Rover Will Drive Your Projects

October 29, 2018 by 3 Comments

[Miguel] wanted to get more hands-on experience with Python, so he created a small robotic platform as a testbed. But as such things sometimes go, it turns out the robot he created is a worthy enough project in its own right. With a low total cost and highly flexible design, it might be exactly what you’re looking for. Who knows, it might even bootstrap that rover project that’s been wandering around the back of your mind.

The robot makes use of an exceptionally simple 3D printed frame. No complicated suspension to worry about, no fasteners to hold together multiple printed parts. It’s just a single printed “L” shaped piece that has mounts for the motors and front sensor board. As designed it simply drags its tail around, which should work fine on smooth surfaces, but might need a bit of tweaking if you plan on taking your new robotic friend on an outdoor adventure.

There’s a big open area on the “tail” to mount a Raspberry Pi, but you could really put whatever board or microcontroller you wish here. In the nose is an HC-SR04 ultrasonic sensor, which [Miguel] is using to perform obstacle avoidance in his Python code. A dual H-Bridge motor driver controls the pair of gear motors in the front to provide propulsion and steering, and a buck converter steps down the 7.4V from the 2S LiPo battery to power the electronics. He’s even included a mini breadboard so you can add circuits or sensors as experimental payloads.

If you’re looking for a slightly more advanced 3D printed robotics platform, we’ve seen our fair share. From the nearly fully printed Watney to a tank that looks like it’s ready for front-line combat.