Northern Pike 3D printed plane

Awesome Looking 3D Printed RC Plane Is Full Of Design Considerations

September 11, 2018 by 18 Comments

Designing and 3D printing RC planes offer several interesting challenges, and so besides being awesome looking and a fast flier, [localfiend’s] Northern Pike build is definitely worth a look. Some details can be found by wading through this forum but there’s also quite a bit on his Thingiverse page.

Tongue-and-groove joint for the wing
Tongue-and-groove joint

Naturally, for an RC plane, weight is an issue. When’s the last time you used 0% infill, as he does for some parts? Those parts also have only one perimeter, making this thin-walled-construction indeed. He’s even cut out circles on the spars inside the wings. For extra strength, a cheap carbon fiber arrow from Walmart serves as a spar in the main wing section. Adding more strength yet, most parts go together with tongue-and-groove assembly, making for a stronger join than there would be otherwise. This slotted join also acts as a spar where it’s done for two wing sections. To handle higher temperatures, he recommends PETG, ABS, ASA, Polycarbonate, and nylon for the motor mount and firewall while the rest of the plane can be printed with PLA.

As you can tell from the videos below, [localfiend’s] flier is a high-performance 3D printed machine. But such machines don’t have to be relegated to the air as this RC jet boat demonstrates. Though some do hover on a thin cushion of air.

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Do Space Probes Fail Because Of Space Weather?

September 11, 2018 by 40 Comments

Over the past few decades, numerous space probes sent to the far-flung reaches of the Solar System have fallen silent. These failures weren’t due to communications problems, probes flying into scientifically implausible anomalies, or little green men snatching up the robotic scouts we’ve sent out into the Solar System. No, these space probes have failed simply because engineers on Earth can’t point them. If you lose attitude control, you lose the ability to point a transmitter at Earth. If you’re managing a space telescope, losing the ability to point a spacecraft turns a valuable piece of scientific equipment into a worthless, spinning pile of junk.

The reasons for these failures is difficult to pin down, but now a few people have an idea. Failures of the Kepler, Dawn, Hayabusa, and FUSE space probes were due to failures of the reaction wheels in the spacecraft. These failures, in turn, were caused by space weather. Specifically, coronal mass ejections from the Sun. How did this research come about, and what does it mean for future missions to deep space?

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How Big Is Your Oscilloscope? One Inch?

September 11, 2018 by 30 Comments

We are anxious to see the finished product of [Mark Omo’s] entry into our one square inch project. It is a 20 megasample per second oscilloscope that fits the form factor and includes a tiny OLED screen. We will confess that we started thinking if you could use these as replacements for panel meters or find some other excuse for it to exist. We finally realized, though, that it might not be very practical but it is undeniably cool.

There are some mockup PCB layouts, but the design appears feasible. A PIC32MZ provides the horsepower. [Mark] plans to use an interleaved mode in the chip’s converters to get 20 megasamples per second and a bandwidth of 10 MHz. It appears he’ll use DMA to drive the OLED. In addition to the OLED and the PIC, there’s a termination network and a variable gain stage and that’s about it.

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Automagic Tool Makes KiCAD Schematic Symbols From PDFs

September 11, 2018 by 28 Comments

Last time we talked about a KiCAD tool it was to describe a way to make the zen-like task of manual assembly more convenient. But what about that most onerous of EE CAD tasks, part creation? Home makers probably don’t have access to expensive part library subscriptions or teams of people to create parts for them, so they are left to the tedium of creating them by hand. What if the dream tool existed that could read the darn PDF by itself and make a part? It turns out [Sébastien] made that tool and it’s called uConfig.

uConfig has a pretty simple premise. It scrapes manufacturer datasheets in PDF form, finds what it thinks are diagrams of parts with pin names, functions, etc, and emits the result as parts in a KiCAD library. To aid in the final conversion [Sébastien] added rules engine which consume his custom KiCAD Style Sheets which specify how to categorize pins. In the simple case the engine can string match or use regex to let you specify things like “all pins named VDD[A-C] should be power pins”. But it can also be used to move everything it thinks belongs to “GPIOB” and stick them on the bottom of the created symbol. We could imagine features like that would be of particular use breaking out gigantic parts like a 400 ball BeagleBone on a chip.

Thanks for the tip [arturo182]!

Better Than Original Pong Using Arduino

September 10, 2018 by 13 Comments

Games like Pong are legendary, not only in the sense that they are classic hours fun but also that they have a great potential for makers in stretching their learning legs. In an attempt at recreating the original paddle games like Pong and Tennis etc, [Grant Searle] has gone into the depths of emulating the AY-2-8500 chip using an Arduino.

For the uninitiated, the AY-3-8500 chip was the original game silicon that powered Ball & Paddle that could be played on the domestic television. Running at 2 MHz, it presented a 500 ns pixel width and operated to a maximum of 12 Volts. The equivalent of the AY-3-8500 is the TMS1965NLA manufactured by Texas Instruments for those who would be interested.

[Grant Searle] does a brilliant job of going into the details of the original chip as well as the PAL and NTSC versions of the device. This analysis will come in handy should anyone choose to make a better version. He talks about the intricacies of redrawing the screen for the static elements as well as the ball that bounces around the screen. The author presents details on ball traversal, resolution, 2K memory limit and its workarounds.

Then there are details on the sound and the breadboard version of the prototype that makes the whole write-up worth one’s time. If you don’t fancy the analog paddles and would rather use a wireless modern-day touch, check out Playing Pong with Micro:bits

Thanks [Keith O] for the tip.

No Signal For Your Radio-Controlled Watch? Just Make Your Own Transmitter

September 10, 2018 by 37 Comments

You can win any argument about the time when you have a radio controlled watch. Or, at least, you can if there’s any signal. [Henner Zeller] lives in a place where there is no reception of the DCF77 signal that his European wristwatch expects to receive. Consequently, he decided to make his own tiny transmitter, which emulates the DCF77 signal and allows the watch to synchronise.

A Raspberry Pi Zero W is the heart of the transmitter, and [Henner] manages to coax it into generating 77500.003Hz on a GPIO pin – close enough to the 77.5kHz carrier that DCF77 uses. The signal is AM, and transmits one bit/s, repeating every minute. A second GPIO performs the required attenuation, and a few loops of wire are sufficient for an antenna which only needs to work over a few inches. The Raspberry Pi syncs with NTP Stratum 1 servers, which gives the system time an accuracy of about ±50ms. The whole thing sits in a slick 3D printed case, which provides a stand for the watch to rest on at night; this means that every morning it’s synchronised and ready to go.

[Henner] also kindly took the time to implement the protocols for WWVB (US), MSF (UK) and JJY (Japan). This might be just as well, given that we recently wrote about the possibility of WWVB being switched off. Be sure to check the rules in your area before giving this a try.

We’ve seen WWVB emulators before, like this ATtiny45 build, but we love that this solution is an easy command line tool which supports many geographical locations.

A No-Fuss Rack Of Ham

September 10, 2018 by 9 Comments

With any hobby, it’s easy for things to get out of hand. Equipment can get scattered around the house, chargers lost in the car while cables languish in the shed… but it doesn’t have to be this way. With a go-bag or go-box, everything required is kept together in a ready-to-go condition. Heading out for a day of filming? Grab the go-bag and you’re all set. [oliverkrystal] wanted to apply this to a ham radio setup, and built this ham shack-in-a-box.

Wanting to use proven components and keep things rugged and usable, the build starts with a 6U-sized plastic rack mount case. This saves weight over plywood versions and is nice and tough. A combination of off-the-shelf rack mount parts and 3D printed pieces are brought together to make it all happen. [oliverkrystal]’s printed cable organisers are a particular treat, and something we think could help a lot of builds out there.

It all comes together as an impressive self-contained unit with two radios, an antenna tuner, in-built illumination and other useful features. No longer does one have to scramble around preparing gear for the weekend’s hamventures – grab the box and you’re ready to go!

Perhaps you don’t have a lot of ham gear, though? Try this setup to get going for less than $100.