Mendocino Motor Drives Cubicle Conversations

November 5, 2017 by 15 Comments

Mendocino motors are solar-powered electric motors that rely on pseudo-levitation.  The levitation comes from magnets mounted on either end of the shaft, which repel same-field magnets fixed below them into the base.  When light shines on the solar panels, current flows through connected magnet wire windings, creating an electromagnetic field that interacts with a large stationary magnet mounted underneath. These constantly repelling forces spin the shaft, and the gaps between the solar panels provide the on-off cycle needed to make it spin 360°.

As [Konstantin] discovered, building this simple motor and getting it to spin depends on a lot of factors. The number of windings, the weight of each solar panel, and the magnet sizes all figure in. [Konstantin]’s struggles are your gain, however. His Instructable takes the guesswork out of the tolerances and he designed a nice, open-source 3D-printed structure to boot.

You’re right, these motors can’t do much work. But it would definitely look cool on your desk and might even start a conversation or two. If not, whip up this little electromagnetic train.

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Repair Job Fixes Compressor, Gets It Online

November 5, 2017 by 35 Comments

We’ll never cease to be amazed at the things people try to put on the Internet of Things. Some are no-brainers, like thermostats, security cameras, and garage door openers. Others, like washing machines and refrigerators, are a little on the iffy side, but you can still make a case for them. But an IoT air compressor? What’s the justification for such a thing?

As it turns out, [Boris van Galvin] had a pretty decent reason for his compressor hacks, and it appears that the IoT aspect was one of those “why not?” things. Having suffered the second failure of his compressor’s mechanical pressure switch in a year, and unwilling to throw good money after the $120 that went into replacing the first contactor, [Boris] looked for a cheaper and more interesting way to control the compressor. An ESP8266 dev board made interfacing the analog pressure sensor a snap, and while he was at it, [Boris] added a web interface with a nice graphical air pressure gauge and some on-off controls. Now he can set the pressure using his phone and switch it off in the middle of the night without going outside. That’s an IoT win right there.

No air compressor? No worries — build your own from an old fridge. The non-IoT kind, preferably.

What Would Sherlock Print, If Sherlock Printed In SLA Resin?

November 5, 2017 by 17 Comments

Resin printing — or more appropriately, stereolithography apparatus printing — is a costly but cool 3D printing process. [Evan] from [Model3D] wondered if it was possible to produce a proper magnifying glass using SLA printing and — well — take a gander at the result.

A quick modeling session in Fusion 360 with the help of his friend, [SPANNERHANDS 3D Printing] and it was off to the printer. Unfortunately, [Evan] learned a little late that his export settings could have been set to a higher poly count — the resultant print looked a little rough — but the lens would have needed to be sanded anyway. Lucky coincidence! After an eight hour print on his Peopoly Moai using clear SLA resin, [Evan] set to work sanding.

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Measuring Airflow In An HVAC System

November 4, 2017 by 10 Comments

[Nubmian] wrote in to share his experiments with measuring airflow in an HVAC system. His first video deals with using with ultrasonic sensors. He found an interesting white paper that described measuring airflow with a single-path acoustic transit time flow meter. The question was, could he get the same effects with off-the-shelf components?

[Nubmian] created a rig using a pair of typical ultrasonic distance sensors. He detached the two transducers from the front of the PCB. The transducers were then extended on wires, with the “send” capsules together pointing at the “receive” capsules. [Nubmian] set the transducers up in a PVC pipe and blew air into it with a fan.

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DIY Multi-Touch All The Surfaces

November 4, 2017 by 11 Comments

Ever wanted to build a touch table or other touch-input project, but got stuck figuring out the ‘touch’ part? [Jean Perardel] has your back with his multi-touch frame over on IO that makes any surface touch-reactive. In [Jean]’s case, that surface is ultimately a TV inside of a table.

Of course, it’s a bit of a misnomer to say the surface itself becomes touch-reactive. What’s really happening here is that [Jean] is using light triangulation to detect shadows and determine the coordinates of the shadow-casting object. Many barcode scanners and consumer-level document scanners use a contact image sensor (CIS) to detect objects in the path of IR LEDs. These are a low-power, lower-resolution alternative to the CCDs found in high-grade scanners.

As [Jean] explains in the video below, an object placed in the path of a single IR LED facing a sensor array of either type will block the light from reaching the sensors. Keep adding LEDs and their emission angles will begin to overlap, increasing the detection precision. [Jean] reverse engineered a couple of different types of scanners until he found a suitable one. He ended up with CIS that has 2700 light sensors lined up in the space of 20cm (7.87″).

[Jean] designed a 3D-printable frame to hold 96 IR LEDs in stacks of three. A Teensy turns on the LEDs, detects the touch event, calculates the position, and sends those coordinates to a Pi to be displayed on the screen. He eventually went wireless and then built a nice looking touch table to house a 32″ TV.

This is not the only way to build a multi-touch table, nor is it the simplest. Here’s one that uses finger presses to scatter light and an industrial strength projection-based table that was open-sourced a few years ago.

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Freakishly Agile Crawler Rocks All-LEGO Mechanum Wheels

November 4, 2017 by 9 Comments

Mechanum wheels are great, but you have to have them perfectly alined or they come across a little clunky, giving your robot a herky-jerky movement. Robotics educator and supreme LEGO builder [Yoshihito Isogawa] built a mechanum-wheeled rover that has the angles right: each wheel consists of 12 smaller rubber tires angled at 45 degrees. The key to the project is Part Number 85940, accurately if unsexily named “double Ø4.85 hole w/ Ø3.2 shaft”. It consists of a double technic hole with a shaft projecting in a 45-degree angle.

Unlike his omni-roller project with 3 large wheels and the mechanum tank treads he built for another project, this one features the gold standard of mechanum movement: creepy agility. He also did a version with 9 side rollers per wheel, and it was nearly as stable.

Hackaday loves [Yoshihito]’s great creations, which are as beautiful and elegant as they are functional. His all-LEGO centrifugal pump and his spirograph machine make expert use of parts to make the builds as simple as possible.

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Sable-Machined Slingshot Is A Composite Marvel

November 4, 2017 by 9 Comments

Armed with an overseas CNC machine retrofitted with custom electronics, [Eric] has taken to wowing us with his suite of home-fabricated slingshots. In a more recent stint, he’s just polished off his Enzo Carbon Fiber Hydra Slingshot, complete with a build log that’s loaded with step-by-step insights.

[Eric’s] build started with a few carbon panels laying dormant in his shop for half a year. After epoxying two of these boards together for added thickness, he machines them down with his retrofitted Sable-2015 “Lunchbox CNC.” His final product accepts a few press-fit inserts, a few more machined ABS edge pieces for aesthetics, and behold: a professional slingshot that’s about as beautiful as it is dangerous.

Although the Sable-2015 CNC machine (made in Taiwan) isn’t a frequent flyer here on Hackaday, it had dozens of proud owners on a few hobby machinist forums that will rave about its wares. We’re proud to see a small-but-sturdy machine that we could carry one-handed be put to such delicate work.

[Eric] could’ve had us with his Lunchbox CNC Instructable, but he’s taken his craftsmanship to the next level by leveraging his homebrew tools and living the bootstrapped-machine-shop narrative. Slingshots don’t land here too often on these pages, but if you’re hungry for another machine monster, have a look at [Dennis the Menace’s] Triple Threat.