FPV drones are a fun but often costly hobby for beginners. Opting for a smaller drone will reduce the chance of damaging the drone when one invariably crashes and the smaller props are also a lot safer if there are any innocent bystanders. YouTuber and Instructables user [Constructed] wanted a cheap FPV capable drone that they could comfortably fly in-and-out of doors, so of course they built their own.
Once the drone’s frame was 3D printed, the most complex part about soldering four small-yet-powerful 8.5 mm motors to the Micro Scisky control board is ensuring that you attach them in the correct configuration and triple-checking them. A quick reshuffling of the battery connections and mounting the FPV camera all but completed the hardware side of the build.
Before plugging your flight controller into your PC to program, [Constructed] warns that the battery must be disconnected unless you want to fry your board. Otherwise, flashing the board and programming it simply requires patience and a lot of saving your work. Once that’s done and you’ve paired everything together, the sky — or ceiling — is the limit!
Many tools can be used either for good or for evil — it just depends on the person flipping the switch. (And their current level of mischievousness.) We’re giving [Callan] the benefit of the doubt here and assuming that he built his remote-controlled Residual Current Device (RDC) tripper for the purpose of testing the safety of the wiring in his own home. On the other hand, he does mention using it to shut off all the power in his house during an “unrelated countdown at a party”. See? Good and evil.
An RCD (or GFCI in the States) is a kind of circuit breaker that trips when the amount of current in the hot and neutral mains power lines aren’t equal and opposite, which would suggest that the juice was leaking out somewhere, hopefully not through someone. They only take a few milliamps of imbalance to blow so that nobody gets hurt. Making a device to test an RCD is easy; a resistor between hot and the protective ground circuit would do.
[Callan] over-engineers. He used a 50 W resistor where 30 W would do under the worst circumstances. A stealthy solid-state relay switches the resistor in, driven by an Uno and a Bluetooth module, so he can trip his circuit breakers from his smartphone, naturally. Continue reading “Awesome Prank Or Circuit-Breaker Tester?”→
When I first got interested in computers, it was all but impossible for an individual to own a computer outright. Even a “small” machine cost a fortune not to mention requiring specialized power, cooling, and maintenance. Then there started to be some rumblings of home computers (like the Mark 8 we recently saw a replica of) and the Altair 8800 burst on the scene. By today’s standards, these are hardly computers. Even an 8-bit Arduino can outperform these old machines.
As much disparity as there is between an Altair 8800 and a modern personal computer, looking even further back is fascinating. The differences between the original computers from the 1940s and anything even remotely “modern” like an Altair or a PC are astounding. If you are interested in that kind of history, you should read a paper entitled “Electronic Computing Circuits of the ENIAC” by [Arthur W. Burks].
These mid-century designers used tubes and were blazing new ground. Part of what makes the ENIAC so different is that it had a different design principle than a modern computer. It was less a general purpose stored-program computer and more of a collection of logic circuits that could be configured to solve problems — sort of a giant vacuum tube FPGA, if you will. It used some internal representations that proved to be suboptimal which also makes it seem strange. The EDSAC — a later device — was closer to what we think of as a computer. Yet the ENIAC was a major step in the direction of a practical digital computer.
Cost and Size
Programming the ENIAC in 1951 (±4 years) [Image Source: Public Domain]The size of ENIAC is hard to imagine. The device had about 18,000 tubes, 7,000 diodes, 70,000 resistors, 10,000 capacitors, and 6,000 switches. There were 5 million hand-soldered joints! ([Thomas Haigh] tells us that while this is widely reported, the real number was about 500,000.) Physically, it stood 10 feet tall, 3 feet deep, and 100 feet long. The tube filaments alone required 80 kW of power. Even the cooling system consumed 20 kW. In total, it took 150 kW to run the beast.
The cost of the machine was about $487,000. Almost a half-million dollars in 1946 is plenty. But that’s nearly seven million dollars in today’s money. What was worth that kind of expenditure? The military built firing tables for shell trajectories. From the [Burks] paper:
“A skilled computer with a desk machine can compute a 60-second trajectory in about twenty hours…”
Keep in mind that in 1946, a computer was a person. [Burks] goes on to say that a differential analyzer can do the same job in 15 minutes. ENIAC, on the other hand, could do it in 30 seconds and with a greater precision than the differential analyzer.
Perching on surfaces happens electrostatically. The team used an electrode patch with a foam mounting to the robot. This allows the patch to make contact with surfaces easily even if the approach is a few degrees off. This is particularly important for a tiny robot that is easily affected by even the slightest air draft. The robots were designed to be as light as possible — just 84mg — as the electrostatic force is not particularly strong.
It’s estimated that perching electrostatically for a robot of this size uses approximately 1000 times less power than during flight. This would be of great use for surveillance robots that could take up a vantage point at altitude without having to continually expend a great deal of energy to stay airborne. The abstract of the research paper notes that this method of perching was successful on wood, glass, and a leaf. It appears testing was done with tethers; it would be interesting to see if this technique would be powerful enough for a robot that carries its own power source. Makes us wonder if we ever ended up with tiny flyers that recharge from power lines?
Riffling through my box of old projects, I came upon a project that I had built in the 80’s — an Automotive Multimeter which was published in the Dutch/British Elektor magazine. It could measure low voltage DC, high current DC, resistance, dwell angle, and engine RPM and ran off a single 9V battery. Besides a 555 IC for the dwell and RPM measurement and a couple of CMOS gate chips, the rest of the board is populated by a smattering of passives and a big, 40 pin DIP IC under the 3½ digit LCD display. I dug some more in my box, and came up with another Elektor project from back then — a True RMS digital Wattmeter with a 3½ digit LCD display that could measure up to 2kW. It had the same chip too. Some more digging, and I found a digital panel meter. This had a 7 segment LED display, but the chip was again from the same family.
ICL7107 LED version
Look under the hood of any device with a 3½ or 4½ digit, 7 segment, LCD or LED from the ’80’s or ’90’s and you will likely spot this 40-pin DIP with the Intersil logo (although it was later also manufactured by many other fabs; Harris and Maxim among others). The chip doing all the heavy-lifting was likely to be the ICL7106 or ICL7107. These devices were described as high performance, low power, 3½ digit A/D converters containing seven segment decoders, display drivers, voltage reference and clock. In short, everything you needed to take a DC analog signal and display it. Over time, a whole series of devices were spawned:
There were many similar devices available, but the ICL71xx series was by far one of the most popular, due to its easy of use, low parts count and single chip implementation. Here are several parts (linking to PDF datasheets) to illustrate my point: the TC14433/A needed several peripheral devices, ES5107 (a clone of a clone — read below), CA3162 (which has BCD output, and needs the CA3161 or similar to interface to a display), or the AD2020 (which too needed a lot of support circuitry).
The ICL71xx was the go-to device for a reason. Let’s take a look at the engineering and business behind this fascinating chip.
With interest and accessibility to both wearable tech and virtual reality approaching an all-time high, three students from Cornell University — [Daryl Sew, Emma Wang, and Zachary Zimmerman] — seek to turn your body into the perfect controller.
That is the end goal, at least. Their prototype consists of three Kionix tri-axis accelerometer, gyroscope and magnetometer sensors (at the hand, elbow, and shoulder) to trace the arm’s movement. Relying on a PC to do most of the computational heavy lifting, a PIC32 in a t-shirt canister — hey, it’s a prototype! — receives data from the three joint positions, transmitting them to said PC via serial, which renders a useable 3D model in a virtual environment. After a brief calibration, the setup tracks the arm movement with only a little drift in readings over a few minutes.
If you’ve ever tried to bend a metal pipe or bar over your knee, you’ll know that even lightweight stock requires quite a bit of force. And the force needs to be properly directed, lest the smooth bend you seek become a kink or a crease. When your hands and knees no longer fill the bill, try [MakeItExtreme]’s sturdy and simple roll bender.
As we watched the video below, we had a little déjà vu — hadn’t the [MakeItExtreme] crew built a roll bender for their shop before? Turns out they had, but in reviewing that video, we can see why they gave it a second shot. This build is a model of simplicity compared to the previous. With a frame fabricated from just a few pieces of steel I-beam, this version is far more approachable than its big brother and just about as capable. The three forming rollers ride in stout pillow blocks and can be repositioned for different bending radii. A 2-ton hydraulic bottle jack provides the force needed to direct the stock through the rollers, which are manually powered. In a nice touch, the incomplete tool was used to create the rim of the large-diameter handwheel for the drive roller.
The tools keep piling up at [MakeItExtreme]’s open air workshop — we even get a glimpse of their heavy-lift electromagnet that we recently featured. As always, we love the fit and finish on these builds, and watching the time-lapse videos is like a condensed class in metalworking.
