A Micro RC Plane Builder Shares His Tricks

February 10, 2017 by 43 Comments

There are individuals who push tools, materials, and craftsmanship to the limit in the world of micro RC aircraft, and [Martin Newell] gives some insight into the kind of work that goes into making something like a 1:96 scale P-51 Mustang from scratch. The tiny plane is 100% flyable. It even includes working navigation lights and flashing cannons (both done with 0402 LEDs) and functional, retractable landing gear. It weighs an incredible 2.9 grams. Apart from the battery, everything in the plane was built or assembled from scratch. A video is embedded below.

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Ikea Standing Desk Goes Dumb To Smart On LIN Bus

February 10, 2017 by 27 Comments

IKEA’s products are known for their clean, Scandinavian design and low cost, but it is their DIY or “assemble it yourself” feature that probably makes them so popular with hackers. We seem to receive tips about IKEA hacks with a consistent regularity. [Robin Reiter] has a Bekant Sit/Stand motorized table with buttons to raise and lower the surface, but it doesn’t have any memory presets. That’s a shame because it requires a lot of fiddling with the up/down buttons to get it right every time. It would be nice to press a button, go grab a Coffee, and come back to find it adjusted at the desired height. With a little bit of hacking, he was able to not only add memory preset buttons, but also a USB interface for future computer control.

The existing hardware consists of a PIC16LF1938 micro-controller with two buttons for movement control and a LIN bus  protocol which communicates with the automotive grade motors with integrated encoders that report position values. After a bit of sniffing around with his oscilloscope and analyzer, he was able to figure out the control codes for the motor movements. For some strange reason, however, the LIN signals were inverted, so he had to introduce a transistor signal inverter between the PIC master and the Arduino Nano that would act as a slave LIN node. Software was made much easier thanks to an Arduino library developed by [Zapta] for the LIN Bus signal Injector, The controls now have four buttons — two to replicate the original up/down movements, and the other two to act as memory presets.

The code, schematic and a simple wiring layout are posted on Github, in case there are others out there who’d like to replicate this hack. Check out the video after the break where he gives a walk through the code.

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A Blissful Microwave

February 10, 2017 by 53 Comments

[Tim] had a problem with his microwave. The buzzer was exceptionally annoying, and once his hot pockets or pizza rolls were done, the buzzer wouldn’t shut off. A two-kilohertz tone infected his soul. It was the only sound echoing in a Boschian nightmare of reheated frozen food.

Unlike an existential ennui, an annoying buzzer in a microwave is something anyone can fix. [Tim] just took a pair of pliers to the buzzer and ripped it off the PCB. This left him with another problem — how to tell when his food was done. This was solved by putting the Windows XP startup sound in his microwave.

With the buzzer out of the way, [Tim] took an Arduino nano and loaded it up with the Windows XP startup sound. There isn’t much Flash on the Arduino, but it could hold an 18kB sample, enough to play the startup sound at 8kHz. The sound itself is PCM audio and easily stuffed into a sketch.

The Arduino listens for the 2kHz tone generated by the microwave and sends the XP startup sound through a tiny class D amplifier. After mounting a speaker inside the microwave, [Tim] has a ｖｅｒｙ　ｖａｐｏｒｗａｖｅmicrowave.

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Modular Portable Conveyor Belt

February 9, 2017 by 11 Comments

When teaching Industrial Automation to students, you need to give them access to the things they will encounter in industry. Most subjects can be taught using computer programs or simulators — for example topics covering PLC, DCS, SCADA or HMI. But to teach many other concepts, you  need to have the actual hardware on hand to be able to understand the basics. For example, machine vision, conveyor belts, motor speed control, safety and interlock systems, sensors and peripherals all interface with the mentioned control systems and can be better understood by having hardware to play with. The team at [Absolutelyautomation] have published several projects that aim to help with this. One of these is the DIY conveyor belt with a motor speed control and display.

This is more of an initial, proof of concept project, and there is a lot of room for improvement. The build itself is straightforward. All the parts are standard, off the shelf items — stuff you can find in any store selling 3D printer parts. A few simple tools is all that’s required to put it together. The only tricky part of the build would likely be the conveyor belt itself. [Absolutelyautomation] offers a few suggestions, mentioning old car or truck tyres and elastic resistance bands used for therapy / exercise as options.

If you plan to replicate this, a few changes would be recommended. The 8 mm rollers could do with larger “drums” over them — about an inch or two in diameter. That helps prevent belt slippage and improves tension adjustment. It ought to be easy to 3D print the add-on drums. The belt might also need support plates between the rollers to prevent sag. The speed display needs to be in linear units — feet per minute or meters per minute, rather than motor rpm. And while the electronics includes a RS-485 interface, it would help to add RS-232, RS-422 and Ethernet in the mix.

While this is a simple build, it can form the basis for a series of add-ons and extensions to help students learn more about automation and control systems. Or maybe you want a conveyor belt in your basement, for some reason.

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Living High-Altitude Balloon

February 9, 2017 by 25 Comments

High-altitude balloons are used to perform experiments in “near space” at 60,000-120,000 ft. (18000-36000m). However, conditions at such altitude are not particularly friendly and balloons have to compete with ultraviolet radiation, bad weather and the troubles of long distance communication. The trick is to send up a live entity to make repairs as needed. A group of students from Stanford University and Brown University repurposed nature in their solution. Enter Bioballoon: a living high-altitude research balloon.

Instead of using inorganic materials, the Stanford-Brown International Genetically Engineered Machine (iGEM) team designed microbes that grow the components required to build various tools and structures with the hope of making sustained space research feasible. Being made of living material, Bioballoon can be grown and re-grown with the same bacteria, lowering the cost of manufacturing and improving repeatability.

Bioballoon is engineered to be modular, with different strains of bacteria satisfying different requirements. One strain of bacteria has been modified to produce hydrogen in order to inflate the balloon while the balloon itself is made of a natural Kevlar-latex mix created by other cells. Additionally, the team is using Melanin, the molecule responsible for skin color and our personal UV protection to introduce native UV resistance into the balloon’s structure. And, while the team won’t be deploying a glider, they’ve designed biological thermometers and small molecule sensors that can be grown on the balloon’s surface. They don’t have any logging functionality yet, but these cellular hacks could amalgamate as a novel scientific instrument: cheap, light and durable.

Living things too organic for your taste? Don’t worry, we’ve got some balloons that won’t grow on you.

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Iron Man, In IRON!

February 9, 2017 by 28 Comments

Sometimes a project comes our way which has so much information contained in it as to be overwhelming, and on which it is difficult to know where to start. A good example is [Barry Armstead]’s Iron Man suit, to which we were introduced through a very long forum thread that spans several years.

Home-made armour is a staple of the cosplay world, with many astoundingly good creations being produced by fans. What makes [Barry]’s Iron Man suit stand out from the crowd is its construction; instead of fiberglass or vacuum-formed plastic he’s used real metal. (It’s steel. But steel contains iron, right? We’re calling poetic license.)

The best place to follow progress on the suit is probably [Barry]’s YouTube feed, in which he has so far racked up 44 build logs. We see joint articulation tests, early test walks, the iconic helmet taking shape, and the repulsor simulated with a nano sprayer. With so many videos to watch, you’ll be there quite a while. The one we’ll leave you with below the break is fairly straightforward, the first look at the entire exoskeleton in bare metal.

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Soviet Era Smoke Detector Torn Down, Revealing Plutonium

February 9, 2017 by 50 Comments

It’s widely known that a smoke detector is a good ionizing radiation source, as they contain a small amount of americium-241, a side product of nuclear reactors. But what about other sources? [Carl Willis] got hold of an old Soviet era smoke detector and decided to tear it down and see what was inside. This, as he found out, isn’t something you should do lightly, as the one he used ended up containing an interesting mix of radioactive materials, including small amounts of plutonium-239, uranium-237, neptunium-237 and a selection of others. In true hacker fashion, he detected these with a gamma ray spectroscope he has in his spare bedroom, shielded from other sources with lead bricks and copper and tin sheets. Continue reading “Soviet Era Smoke Detector Torn Down, Revealing Plutonium” →