Diodes: The Switch You Never Knew You Had

December 9, 2016 by Jenny List 62 Comments

Vishay's take on the 1N4148 data sheet (PDF), describing it as a switching diode. — Vishay’s take on the 1N4148 data sheet (PDF), describing it as a switching diode.

When looking across the discrete components in your electronic armory, it is easy to overlook the humble diode. After all, one can be forgiven for the conclusion that the everyday version of this component doesn’t do much. They have none of the special skills you’d find in tunnel, Gunn, varicap, Zener, and avalanche diodes, or even LEDs, instead they are simply a one-way valve for electrical current. Connect them one way round and current flows, the other and it doesn’t. They rectify AC to DC, power supplies are full of them. Perhaps you’ve also used them to generate a stable voltage drop because they have a pretty constant voltage across them when current is flowing, but that’s it. Diodes: the shortest Hackaday article ever.

Not so fast with dismissing the diode though. There is another trick they have hiding up their sleeves, they can also act as a switch. It shouldn’t come as too much of a shock, after all a quick look at many datasheets for general purpose diodes should reveal their description as switching diodes.

So how does a diode switch work? The key lies in that one-way valve we mentioned earlier. When the diode is forward biased and conducting electricity it will pass through any variations in the voltage being put into them, but when it is reverse biased and not conducting any electricity it will not. Thus a signal can be switched on by passing it through a diode in forward bias, and then turned off by putting the diode into reverse bias.

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Laser Cutting A Wooden Dymaxion Globe

December 9, 2016 by Cameron Coward 33 Comments

Everyone knows that globes are cool — what else would you use as the centerpiece of your library/study? But, sadly, making your own isn’t a simple process. Even if you had a large (preferably hollow) sphere to work with, you’d still have to devise a clever way of printing the map in sections that can be glued to the curved surface. Wouldn’t it be easier if you could just laser cut flat sections, and assemble them to form a faceted “globe?”

Well, it is, and you can! Because, [Gavin] over at tinkerings.org (a Hackaday favorite) has created the files to do just that! This map projection, originally designed by the very interesting Buckminster Fuller, is designed to be either laid flat or three-dimensionally on an icosahedron (a 20-sided polyhedron). That makes it perfect for laser cutting, as each of the 20 faces can be cut from flat stock.

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Christmas Lights Done The Hard Way

December 9, 2016 by Anool Mahidharia 14 Comments

It’s that time of the year again when you gotta start worrying if you’ve been naughty enough to not receive any gifts. Hopefully, Blinky Lights will appease St. Nick. Grab a strip of RGB LEDs, hook them up to an Arduino and a Power supply, slap on some code, and Bob’s your Uncle. But if you want to retain your hacker cred, you best do it the hard way. Which is what [roddersblog] did while building his Christmas Starburst LED Stars this year — and bonus points for being early to the party.

For starters, he got panels (as in PCB panels) of WS2812 boards from eBay. The advantage is it lets you choose your own pitch and strand length. The flip side is, you need to de-panel each board, mount it in a jig, and then solder three lengths of hook up wire to each LED. He planned for an eight sided star with ten LED’s each. And he built three of them. So the wiring was, substantial, to say the least. And he had to deal with silicone sealant that refused to cure and harden. But nothing that some grit and determination couldn’t fix.

For control, he choose the PIC16F1509 microcontroller. This family has a feature that PIC calls the “Configurable Logic Cell” and this Application Note describes how to use CLC to interface the PIC to a WS2811. He noticed processing delays due to C code overheads that caused him some grief. After some experimentation, he re-wrote the entire program in assembly which produced satisfactory results. You can check out his code on the GitHub repository.

Also well worth a look, he’s got a few tricks up his sleeve to improve the quality of his home-brew PCB’s. He’s built his own UV exposure unit with timer, which is an interesting project in itself. The layout is designed in Eagle, with a flood fill to minimize the amount of copper required to be etched away. He takes a laser print of the layout, applies vegetable oil to the paper to make it more translucent to UV, and doubles up the prints to get a nice contrast.

Once the sensitized board has been exposed in the UV unit, he uses a weak but fresh and warm solution of Sodium Hydroxide as a developer to remove the unexposed UV photo-resist. To etch the board, he uses standard Feric Chloride solution, which is kept warm using an aquarium heater, while an aquarium air-pump is used to agitate the solution. He also describes how he fabricates double sided boards using the same technique. The end result is quite satisfying – check out the video after the break.

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No-Etch Circuit Board Printing

December 8, 2016 by Bryan Cockfield 26 Comments

If you’ve ever tried to build a printed circuit board from home, you know how much of a pain it can be. There are buckets of acid to lug around, lots of waiting and frustration, and often times the quality of the circuits that can be made traditionally with a home setup isn’t that great in the end. Luckily, [Rich] has come up with a way that eliminates multiple prints and the acid needed for etching.

His process involves using a laser printer (as opposed to an inkjet printer, as is tradition) to get a layer of silver adhesive to stick to a piece of paper. The silver adheres to the toner like glitter sticks to Elmer’s glue, and allows a single pass of a laser printer to make a reliable circuit. From there, the paper can be fastened to something more solid, and components can be reflow soldered to it.

[Rich] does post several warnings about this method though. The silver is likely not healthy, so avoid contact with it, and when it’s applied to the toner an indeterminate brown smoke is released, which is also likely not healthy. Warnings aside, though, this is a great method for making home-made PCBs, especially if you don’t want tubs of acid lying around the house, however useful.

Thanks to [Chris] for the tip!

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Nylon Fibre Artificial Muscles — Powered By Lasers!

December 8, 2016 by James Hobson 9 Comments

If only we had affordable artificial muscles, we might see rapid advances in prosthetic limbs, robots, exo-skeletons, implants, and more. With cost being one of the major barriers — in addition to replicating the marvel of our musculature that many of us take for granted — a workable solution seems a way off. A team of researchers at MIT present a potential answer to these problems by showing nylon fibres can be used as synthetic muscles.

Some polymer fibre materials have the curious property of increasing in diameter while decreasing in length when heated. Taking advantage of this, the team at MIT were able to sculpt nylon fibre and — using a number of heat sources, namely lasers — could direct it to bend in a specific direction. More complex movement requires an array of heat sources which isn’t practical — yet — but seeing a nylon fibre dance tickles the imagination.

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VGA Monitor Becomes Drawing Toy

December 8, 2016 by Al Williams 9 Comments

We hate to break it to [Rob Cai], but he’s built a VGA drawing toy, not an Etch-a-Sketch. How do we know? Simple, Etch-a-Sketch is a registered trademark. Regardless, his project shows how an Arduino can drive a VGA monitor using the VGAx library. Sure, you can only do four colors with a 120×60 resolution, but on the other hand, it requires almost no hardware other than the Arduino (you do need four resistors).

The hardware includes two pots and with the right firmware, it can also play pong, if you don’t want to give bent your artistic side. You can see videos of both the art toy and the pong game, below.

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That NASA EM Drive Paper: An Expert Opinion

December 8, 2016 by Jenny List 167 Comments

A week or two ago we featured a research paper from NASA scientists that reported a tiny but measurable thrust from an electromagnetic drive mounted on a torsion balance in a vacuum chamber. This was interesting news because electromagnetic drives do not eject mass in the way that a traditional rocket engine does, so any thrust they may produce would violate Newton’s Third Law. Either the Laws Of Physics are not as inviolate as we have been led to believe, or some other factor has evaded the attempts of the team to exclude or explain everything that might otherwise produce a force.

As you might imagine, opinion has entrenched itself on both sides of this issue. Those who believe that EM drives have allowed us to stumble upon some hitherto undiscovered branch of physics seized upon the fact that the NASA paper was peer-reviewed to support their case, while those who believe the mechanism through which the force is generated will eventually be explained by conventional means stuck to their guns. The rest of us who sit on the fence await further developments from either side with interest.

Over at Phys.org they have an interview from the University of Connecticut with [Brice Cassenti], a propulsion expert, which brings his specialist knowledge to the issue. He believes that eventually the results will be explained by conventional means, but explains why the paper made it through peer review and addresses some of the speculation about the device being tested in space. If you are firmly in one of the opposing camps the interview may not persuade you to change your mind, but it nevertheless makes for an interesting read.

If EM drives are of interest, you might find our overview from last year to be an illuminating read. Meanwhile our coverage of the NASA paper should give you some background to this story, and we’ve even had one entered in the Hackaday Prize.